• Gender: Male
• Age: 48
• Designation: Assistant General Manager Operations
• Work Experience: 24.5 Year(s)

Skill Sets

PROFILE
Competent and result-oriented professional offering nearly 21 years of experience in achievement driven experience in Production Management, Factory operations, Machine maintenance, Specialty in setting preventive maintenance task, Supply chain, Outsourcing, Planning, Procurement and Managing Cost Control, Technical Support in print production.
Equipped with experience in managing Production, Procurement, Outsourcing and Estimation of large sized facility. Expertise in MIS with Software’s like EFI Monarch, Mannat ERP and MS office. Expertise in advanced MS-Excel and MIS reporting.
Ingrained confidence and solid understanding of translating business requirements into productive plans in a competitive framework; Having skills with proven ability in establishing quality & safety systems / procedures and driving numerous process improvement & cost saving initiatives.

Work Experience

Assistant General Manager Operations
Since January 2021 to till
Company profile- packaging company which provides Paperboard Packaging Solutions. FMCG, Pharmaceuticals & other White Goods Industries for more than 25 years

Job profile-
Responsible for entire production activity includes Production Management, Factory operations, Machine maintenance, Speciality in setting preventive maintenance task, Training of the employees, Supply chain, Outsourcing, Planning, Procurement and Managing Cost Control, Technical Support in print production, Manpower management. Responsible for Plant operations and new project development, expertise in setting up standard operating procedures, ERP implementation, MIS Reporting,

Head of the Department Production, Planning, Procurement
Since September 2017 to December 2020
Company profile- company in printing and packaging industry,

Job profile-
Responsible for day to day production activity, looking after machine health, manpower handling, technical trouble shooting. Devising & implementing various innovative operational & production activities in print to achieve reduction in terms of man-days & energy conservation.
Attending technical discussion with the client with respect to their operation and giving technical solutions for suggested products
Raw material procurement based upon sales projection and confirm orders, includes various types of board and other raw material includes lamination films, kraft paper, corrugated boxes and other raw materials required for printing industry.
Independently handling the import purchase of UV Textured varnishes, anchor coat and special UV and Aqueous varnishes.
Established new supplier for cost saving project and achieved to maintain purchase cost against set norms.
Also heading the department of twelve team members includes stores.
Also handling the technical support along with sales team regarding new product development.
Responsible for ERP implementation and data analysis.
Currently working on new plant set-up at Rajpura Punjab.
Also responsible for day to day production planning and responsible for monthly targeted sales.
Achieved consistency in targeted sales in past two years

REPRO INDIA LTD Mumbai
Since July 2001 to September 2017
HOD Production, Planning, Procurement, outsourcing and estimation Dec.12 to till date September 2017
Responsible for daily production activity and meeting the production targets.
Responsible for TPM, TQM and setting up and implementing SOP’s.
Expertise in man management, process improvement and quality improvement.
Independently handling the raw material procurement.
Have developed the new suppliers as a channel partner.
Reduced the procurement and outsourcing cost by 15%.
Also handling the job estimation and providing technical support to sales team, customer for product development in regards to delivering the right product to the end user with innovative print products.
Playing the role in developing the suppliers and customers, by providing the technical support to achieve company’s goal.
Outsource job timely execution, planning with new vendor development and cost reduction. closely monitoring the job progress and timely delivery as per customer requirement
Key raw materials include: CTP plates, printing inks, Hot melt adhesives, chemicals used in printing industry, rubber blankets, LDPE and POF Shrink/stretch filmsv

Sr. Executive – Systems & Processes
Since Sep’07 to Dec 2012
Leading the Production and Planning Activity and Customer Support
-Handling the Customer Complaints
-Meeting the Customer Requirement on Time with no defects
-Looking after Quality Parameters of Each Job
-Coordinating with Production Team and Customer
-Reporting to the Management
Also leading the training and Implementation of following ERP modules
EFI Hagen OA
-Purchase and Inventory Management
-Shop floor Data Collection
-Scheduling and Planning Module.
-Auto Count and Paper Monitor

Sr. Executive - Process Outsourcing
Since Oct. 05 to Sep’07
Leading the Print Process Outsource planning and production
-Vendor development and process standardization.
-Product development.
-Logistics.

Officer - Operations: Web off-set
Since July`01 to Oct’05
-In-charge of Web Offset operations consisting of Heidelberg Harris N-400B, Goss Community, Rotatek RK 200-6 color Web Off-set machine
-Machine scheduling & job planning for Web-offset Presses
-Leaded the crew for process standardization and installation of the machine.
-Trained the crew to use one of the most sophisticated controlling and tracking systems on Rotatek press.
-Used the techniques such as Stoppage analysis and Statistical Process control for Shift and job wise tracking to increase the productivity by 25% in 6 weeks.
-Reduction in wastage by 10% within 4 weeks.
-Had successfully used the color control systems.
-Material procurement using ERP systems.

Training Undergone
Management Trainee
Since July`01to June`02
-Pre-press- Basic knowledge of Publishing software, Ripping, CTP, Image setter, Work flows.
-Total in-plant training in all the departments including PPC, Pre-press, Sheet-fed, Binding and Web Offset for a period of one year.
-Process Standardization (SOP Training) for period of 2 months.
-Train The Trainers – By NCQM
-ISO 9001:2000 Awareness Training of 2 Days conducted by KPMG.
-5-S Japanese Concept of Housekeeping – By NCQM
-Training on Basic Fire Safety and Preparedness.
Training in Basic Life Support & First Aid Skills.