• Gender: Male
• Age: 36
• Designation: Assistant Manager(QA)
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Uttar Pradesh
• Work Experience: 12.6 Year(s)

Education

Diploma in Mechanical Engineering

Skill Sets

Software Known - SAP MM, ERP, SRM Portal, Navision, Minitab
Instrument’s Handling - Vernier caliper, Height Gauge, Micrometer, Profile Projector, Puppy Dial, Surface Roughness Tester, Radius Gauge, Tread plug Gauge, P.P.G, Filler Gauge, Ring Gauge, Shore Hardness Tester, Laser Gun etc.

Work Experience

Assistant Manager(QA)
From Nov 2020 to at Present
Company Profile - It’s manufacturing of all types of Irrigation products parts likes: -Sprinklers, Filters, Venturi, Ball Valves, and Drip Irrigation Fertilizer tanks, Air Release valves, Electric Control Valves in house testing facility in lab, in house tool design facility, etc.

Job Profile -
Implement all relevant procedures described in the Quality Management System (QMS)
Conduct risk assessments of processes and tasks in the department
Set department objectives/KPIs and review and assess ongoing performance of direct reports
Ensure that all in-house systems and procedures are updated, revised and modified to meet the needs of external certification bodies
Update quality documentation and communicate to carry forward lessons learned from quality concerns
Ensure that all necessary systems and procedures are in place to satisfy all customer requirements and audits Introduce new systems and procedures where appropriate
To drive PPM reduction objectives methodically using data collection & Pareto analysis at the end of the month & weekly basis.
Ensure corrective actions are undertaken to address non conformities found Verify closure of non-conformities with Certification Bodies
Ensure ongoing compliance with the Quality Management System (ISO-9001:2015)
Attend various meetings and action/communicate instructions
Coordinate with Quality Managers to discuss and resolve product quality issues raised by customers.
Prepare and maintain product quality documentation based on ISO-9001:2015 specifications.

Sr.Engineer Quality Assurance
From Nov 2018 to at Oct’20
Company Profile - It’s manufacturing of all types of Fabrication parts&In house Surface Treatment as (Electroplating& Powder coating) , Single source of Swing arm & Top Bridge supply , Frame body, Sari guard, Pipe Strg. handle bar, PedalGear Change, ChainCase, Engine guard, SpringRear, &Job work is dumper cash, etc.

Job Profile -
Attend various meetings and action/communicate instructions
Produce written reports and make presentations
Undertake continuous training and development Identify business improvement opportunities within the organization
Coordinate with Quality Managers to discuss and resolve product quality issues raised by customers.
Prepare and maintain product quality documentation based on IATF-16949 specifications.
To handle Customer Complaints by using the (8D Problem Solving Report, JDI, 5 Whys Analysis, Cause & Effect diagram, 5W 1H Approach).
Work with Quality Managers to improve quality management system based on audit results.
Responsible for Process/Product/Layered/Dock/ audit as per plan.
Responsible for Customer complaints attend and solved the issues with 3 days.
To handling the team with 15 members (04 Engineers and GET’s DET’s)

Imperial Auto Industries Ltd (April 2016 to Nov 2018) [Rubber Molding Division]
Engineer QA
Imperial Auto Industries Ltd. is an IATF-16949:2016 & ISO-14001:2015, OHSAS-18001:2007 certified company. It’s manufacturing of all types Transmission fluid Hose Pipes (Rubber hoses Assy. Metal Tube Assy. & Flexible Hose assy. Like Radiator & Heater hoses, Fuel & Vacuum hoses, Silicon hoses, Fuel Injection tubes, Hydraulic tubes, Nylon Tube, High pressure hydraulic hoses, Power Steering hoses, Brake hoses) Metallic & rubber bonding parts Engine Mounts etc. it has process like: injection molding, extrusion, compression, transfer, Pipe bending, Assy. Etc. Our Customers are: - Tata Motor Ltd., Ashok Leyland Ltd., Mahindra & Mahindra Ltd. etc.

Job Profile -
Preparation of PPAP for new part development & Review PFD, Control Plan, PFMEA as per plan.
Reduction in warranty trend through systematic approach and Customer Management and satisfaction.
Implementation of 7-QC TOOLS to find out the counter measure of a problem.
Weekly conduct the meeting with Customer for last issues with action plan and effectiveness.
Knowledge of FMEA, Control Plan, SPC, MSA, Problem Solving - 8 D, CAPA, PPM, PPAP, Lean manufacturing, IATF-16949.
Internal process audit and process improvement according to new project requirement.
Good knowledge of Customer SRM portal handling. (HMCL, TML, ALL, M& M)
Responsible for online PRR close on TML-SRM portal, PPAP submission & Drawing rev check from portal.
Responsible for monthly PPRM data prepare as per top management requirement.
Daily Poke Yoke Audit & Customer Complaints Audit.
Daily Morning Meeting with team for Last Customer Complaint, Red bin analysis & Action taken for same.
Conduct of Product /Process/System/Dock/ Layered Audit as per Plan.
Having a good knowledge of Problem Solving with the Systematic Investigation approach.
To Conduct the SPC & MSA Studies As per Plan for critical Process/Parameters.
Lead & Attend Customers Complaints of three major Customers TML, ALL, M&M Plant.

Brahma Auto Industries Pvt Ltd (Dec-2012 to March 2016):[Plastic Molding]
Brahma Auto Industries Pvt. Ltd. is an ISO/TS 16949:2009 certified company. It is manufacturing of automobile based component & Home appliances components; it has process of Plastic Injection molding, sheet metal, Jar Manufacturing, machining, our customers are Nappino Auto Electronics Ltd. (Gurgaon And Haridwar), Gruner India Pvt. Ltd. (Haridwar and Germany), Philips India Ltd. (Baddi), Havells India ltd. and Elin Electronics ltd. Etc.

Job Profile -
Monitoring of measuring instruments and gauges calibration as per plan.
First part approval & last part approval as per shift schedule.
Prepare of Layout Plan and Layout Inspection reports as per the customer demand.
Stage-wise press part quality defect monitoring and quality control for development parts.
Maintain & update the records as per standard procedure / system.
Daily Poke Yoke Audit & Customer Complaints Audit.
PDI quality verification, necessary training and countermeasure for new development parts.
Process and Product audit of part at each stage to measure process capability.

Sharda Motor Industries Ltd (July 2011 to Dec 2012).
Sharda Motor Industries Ltd. (ISO/TS 16949:2000 Certified Company). Sharda Group has the collaboration with M/s Sejong Industrial Company Ltd. Korea. It’s manufacturing of all types Exhaust system and fuel tanks for Mahindra & Mahindra. It is Leading Sheet Metal Company and Manufacturing of automobile parts. Our customer is ‘Mahindra & Mahindra ltd. haridwar. ‘Tata motor ltd. Pantnagar

Job Profile -
Daily inspection of line quality and troubleshoot the problems.
Responsible for inspection FPA and LPA for quality.
Prepare the daily check sheet and maintaining according to OS.
Rejection analysis and SCRAP note prepare for daily line rejection.
Minimize the line rejection by online root cause analysis and provide countermeasure plan.
Final quality man power handling.
Conducting the Quality training to line man-power and upgrading skill-matrix.
Maintain 5S & KAIZEN in the work place.
Responsible for incoming quality & in process quality of BOP’s.