• Gender: Male
• Age: 41
• Designation: Assistant Manager – Production (Compounding & Recycling)
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Pune
• Work Experience: 18.9 Year(s)

Education

B.Sc. in Chemistry from B. J. Arts, Commerce & Science College, Ale (Junnar), Pune in 2005

Skill Sets

Operations Planning & Implementation
Production & Manufacturing Excellence
Color Matching & Computer-Aided
Color-Matching Software
Process Monitoring & Optimization
Raw Material Selection & Cost Optimization
Project Management & Execution
Resource Utilization & Efficiency
Team Management & Development
Quality Assurance & Control
Supplier Coordination & Audits
Safety & Visual Management
Stakeholder Management

Work Experience

Assistant Manager Production (Compounding & Recycling)
From - May 2006 till date
Company profile - Manufacturer, Service Provider, Supplier of Plastic Door Profile , Recycling, Window Profiles.

Job profile -
Strategically planning & implementing smooth production processes, ensuring overall reliability, safety, and adherence to quality standards across all operations
Expertly utilizing color matching skills and computer-aided color-matching software to accurately match customer-specific and REHAU standard colors in the Color Lab, ensuring consistency and precision
Diligently monitoring and optimizing processes, troubleshooting problems, and coordinating with other departments to maintain seamless workflow and achieve operational excellence
Selecting the best quality and cost-effective raw materials for high-quality products, driving cost optimization, and maintaining a competitive edge in the market
Ensuring timely completion of all project activities within predefined time and cost parameters, maximizing output, and achieving organizational objectives
Coordinating with Planning & Production Teams to arrange trials and conducting colormatching trials in the Color Lab, including mixing and extrusion processes, to achieve
desired outcomes
Creating and maintaining comprehensive color-matching history files and samples for future references, streamlining the color-matching process
Preparing, preserving, controlling, and issuing Uni and base color master samples to the concerned departments, ensuring consistency in color production
Sending approved color formulations to the Regional Color Lab for registration in AFAM, maintaining a centralized database of color formulations
Implementing Lean methodologies and driving operational excellence across the mixing department, resulting in improved efficiency and cost savings
Planning & implementing OPEX (Operational Excellence) & CAPEX (Capital Expenditure)
projects to improve productivity, resulting in increased output and reduced costs

2006 2013
Conducted comprehensive lab tests on incoming raw materials using advanced testing instruments such as Two roll machine, spectrophotometer, Refracto meter, and Vicat
M/c Density tester, ensuring adherence to quality standards
Ensured timely testing of all materials, promptly informed suppliers of deviations from specifications, and maintained detailed records for future reference & analysis
Collaborated with suppliers to address deviations, initiated 8D reports, and maintained records of corrective actions taken to prevent future occurrences
Executed supplier audits for new & existing suppliers, ensuring compliance with quality standards and fostering strong supplier relationships
Assisted the Development Department in sourcing new raw material suppliers, contributing to the expansion of the supplier base and diversification of materials
Coordinated with Planning and Production teams to arrange trials for color matching, conducting color-matching trials in the Color Lab, including Mixing and Extrusion processes, ensuring accurate results

Achievements:
Successfully implemented cost-saving projects, resulting in a significant reduction in product costs and contributing to the overall profitability of the organization
Recognized for improving employee skill levels and driving productivity through effective leadership and team development strategies.
Achieved FRC targets through efficient machine and manpower utilization, optimizing resources, and enhancing productivity
Stabilized new products and production locations, ensuring smooth transitions and minimal disruptions to operations
Successfully delivered high-quality materials for production using five mixers, showcasing strong process management and optimization skills
Implemented solid dosing processes to improve process efficiency and productivity, demonstrating a commitment to continuous improvement and operational excellence

Projects:
Successfully tracked and implemented major and minor projects related to ZFP, RPS,
SPEM, safety, and visual management, showcasing strong project management skills
Controlled and maintained good product quality, ensuring adherence to stringent quality standards and customer satisfaction
Achieved cost savings in the material through the development of new local materials, driving innovation and cost optimization
Implemented process improvements to enhance productivity, demonstrating a commitment to continuous improvement and operational excellence

Future Goals

A seasoned professional with a strong focus on leadership roles in Plastic Processing & Coloring Master Batch Industries,
targeting leadership roles in Operations/ Production Management to leverage expertise in Operations Management and contribute to organizational success