• Gender: Male
• Age: 47
• Designation: Assistant Manager Moulding
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Uttar Pradesh
• Work Experience: 26 Year(s)

Education

1995-98 passed three years diploma in Polymer engineering from Govt. Polytechnic Barauni with 78%
1995 passed 10+2 (PCM) with 58% from DAV BASL vidya mandir, Patratu, affiliated to CBSE
1993 passed tenth with 72% marks from DAV BASL vidya mandir, Patratu, affiliated to CBSE

Skill Sets

Computer Knowledge – MS-Office, ERP RAMCO system ver 3.1(PMD, Inventory, POMS)
ERP Finsys System, SAP Adroit system.

Work Experience

Assistant Manager Molding
From Dec.2020 on-wards.
Company profile- company manufacturing automotive components for Maruti, Honda, Yamaha & JCB India as well as for exports. Along with these manufacturing consumer durable products for clients LG, Samsung, Whirlpool, Havel's, Hind-ware, Jaguar. Monthly turnover of approx.

Job profile-
Responsible for entire Injection Molding production & maintenance activity.
Shop floor handling, material handling, Production planning, Mould change planning, Injection Moldings.
Production planning and control. Achieving daily, weekly and monthly production targets and Dispatch Plan.
Material Planning and control, M/C maintenance planning and execution, Moulds and tool repair.
Manage human resources, lead and motivate work force imparting continuous on job training for
Improved efficiency of manpower and machines.
Ensure that standard operating procedures are adhered for production of quality goods.
Working on reduction of product cost, monitoring of yields, wastage control and less power
consumption per unit kg of material processed.
Timely preparation of production reports and MIS.
Regrind and scrap management month wise.
Monthly and Quarterly Production and stock auditing.
Maintaining health and safety standards in Plant.

Materials - Almost all type of engineering plastics, thermoplastics, filled and blends.

Senior Executive Production in Injection Moulding
From Jan.2019 to Dec 2020
Company profile- company manufacturing automotive components for Maruti, Honda, Tata motors & Consumer goods for Carrier, Blue star, Daikin, Godrej, Panasonic, Haier, Havells, Lloyds, Orient electric and many others having annual turnover of over 200 Cr. at Noida Plant.

Machines: Injection Moulding Machines of Ferromatic Milacron & Haitian from 100tons to 1800Tons.
Assembly of Split A/C frame for DIAKIN, Blue star & Orient cooler final assembly & packaging.
Materials - Almost all type of engineering plastics, thermoplastics, filled and blends.

Job Responsibility -
Responsible for entire Injection Moulding production & maintenance activity.
Shop floor handling, material handling, Production planning, Mould change planning, Injection Moldings.
Production planning and control. Achieving daily, weekly and monthly production targets and Dispatch Plan.
Material Planning and control, M/C maintenance planning and execution, Moulds and tool repair.
Manage human resources, lead and motivate work force imparting continuous on job training for Improved efficiency of manpower and machines.
Ensure that standard operating procedures are adhered for production of quality goods.
Working on reduction of product cost, monitoring of yields, wastage control and less power consumption per unit kg of material processed.
Timely preparation of production reports and MIS.
Regrind and scrap management month wise.
Monthly and Quarterly Production and stock auditing.
Maintaining health and safety standards in Plant.

Moser Baer India LTD worked as Senior Engineer in Production injection molding since Aug. 2003 to July-2010 at Greater Noida unit.
From July 2010 to Sept.2018 in Solid state Media unit of Moser Baer manufacturing MSD, UFD, LED light panels, SMD assembly & packaging.

Job Responsibility -
Arrangement of material as per PPC plan, Ideal conditions for Production required Manpower deployment on machines & line balancing.
Training of Roll and casual manpower on machine & offline and skill up gradation of subordinates process parameter setting
Achieving production target and setting new standards with improvement by all means maintaining OEE, mould trails, DOE for material & process
Routine & preventive maintenance of Molding M/C and line along with this 5’S on shop floor
Raw and finished material management on shop floor, transfer of finished goods to store.
Following production plan and executing it in ERP and other production related document requirement.
Daily MIS for senior, rejection analysis and prevention, arrangements for audit and visit of customer. Look after EHS on shop floor.
Received Best Employee award twice at Moser Baer in the Year 2006 and 2013.

Sun Vacuum former’s Ltd. (Gurgaon) as shift supervisor in injection molding deptt.
Since Feb.2000 to August 2003
Job responsibility -
Achieving production targets, setting process parameters of machine, mould change.
Effective management of manpower, machines, moulds and raw material as per DI requirements (JIT) of Maruti and Honda.
Making operation standard, raw material procurement, Assembly and packing of components on line.
Following Quality Process Control, QS requirement. Use of testing equipment's, color comparator for interior panels and test fixtures for automotive components.
Taking trials of new moulds, Maintenance of Injection Molding & assembly machines,
rectification of moulds, Training operators and casuals on machine, proper Housekeeping (5’s).
Maintenance and operation of utilities DG, Compressor, Cooling towers, water pumps for efficient operation of machines.

Vimal Molder’s India pvt. LTD as production supervisor in injection molding from
Jan.99 to Feb.2000

Machines – CLF, Haitan injection molding machines 80tons to 1200 tons.
Materials Used- materials such as HIPS, ABS, PC, ACRYLIC, PP (Homo, co-polymer, filled)

Training :
(a) Receive four months training in Tool Room about mould making & its
Maintenance in Vimal Plast.
(b) Attended training on ISO, QS awareness, APQP, PPAP, FMEA
MSA, Training of raw materials, Inventory management.
(c)Training of 5’S, KAIZEN, Stay ahead, Communication management, SPC,
Six sigma yellow belt certified, TQM, ERP RAMCO system, Integrated Management System. Lean sigma.

Future Goals

To accept and compete with the challenging tasks, to explore and expand my responsibilities by giving understanding to different operations in the organization and enhancement of technical activities by imparting my knowledge in plastic & UFD manufacturing operations including product development, plastics processing, project management, equipment selection, and tooling selection.