• Gender: Male
• Age: 42
• Designation: Asst. Manager Operation
• Preferred Country: India
• Work Experience: 19.4 Year(s)

Education

Post Graduate Diploma in Plastics Processing and Testing Technology.

Skill Sets

Software Packages Skill
Technical Packages: SAP- PP (end user)
Computer Packages: Windows based XP, NT & MS Office suite, Power point.
GMES (Global Manufacturing Execution System).

Work Experience

Asst Manager-operations
From Feb 2019 To Till Date
Company profile- Electronic medical parts-Gluco meter, switches, panels, housings

Asst Manager- Production
From Dec 2013 To Oct 2018
Company profile- one of reputed modern Injection Molders & Mold Making professionals situated at fast growing industrial hub

COMPANY : SAMSUNG INDIA LTD, CHENNAI, INDIA
POSITION : ENGINEER-PRODUCTION
DURATION : OCT 2009 TO DEC 2013
PRODUCTS : Washing machine and Refrigerator parts

COMPANY : FOXCONN INDIA LTD, CHENNAI, INDIA
POSITION : ENGINEER-PRODUCTION
DURATION : OCT 2005 TO OCT 2009
PRODUCTS : ALL KINDS OF MOBILE PRODUCTS

Job profile-
Planning and execution of production & Delivery of the plant.
Maintaining the QMS in such a standards TS and ISO 9001
Responsible for Internal and external quality audits and Document maintenance.
Process validation FAT, IQ, OQ, PQ and SAT
Defect analysis through problem solving methods. (7 QC tools,8D Analysis, LEAN Manufacturing) & analysis finding the root cause and taking corrective action.
CAPA Evaluation and testing of new tool & material sample production.
Responsible for Equipment calibration
Handling various kinds of testing standards and equipment's and preparing test reports and evaluations.
Mechanical properties – Impact strength (IZOD & CHARPY) ASTM D 256
Electrical – Di electrical strength ASTM D149, IEC 60243
Arc resistance ASTM D 495
Volume/Surface Resistivity ASTM D257, IEC 60093
Thermal properties – Vicot softening point ASTM D 1525
Heat deflection temperature – ASTM D 648
Melt flow index ASTM D1238
Flammability - ASTM D 635
Weatherabilty – Moisture absorption ASTM D 5229

Monthly analysis and review for production, rejection and consumption of raw material and utilization of reground material.
Creating transparent and effective processes in production, quality, maintenance and delivery.
Interaction and Negotiations with suppliers.
Interaction with customers regarding their requirements and quality issues.
Involving the process improvement and effective implementation.
New product development follow up and implementation.
Review and plan the inventory level to optimize stock turnover as to achieve desired company turn. Plan and minimize exposure to EOL and obsolescence material.
Monthly budget planning for raw materials, consumables and spares for machines.
Monthly maintenance plan for machines and molds.
Arrangements for achieving OEE & KPI.
To achieve LINE OF BALANCING in assembly.
Mold Installation& Preventive Maintenance of the Mold (Mold Modification, Reduction of Breakdown Time, Production Enhancement, Tool Correction and Increasing Mold Life cycle).
Process optimizing & Control of EXTRUSION, INJECTION molding products, molds, and also handling FIVE COLOUR LITHO printing machine.
Hands on experience in injection molding m/c process setting, operating, erection & commissioning of New Machinery, involving in line Safety, PRO 3M & 5S activities.
Production planning and execution, monitoring KPI and production status in GMES (Global Manufacturing & Execution System).
Maintaining CPMS (Core Process monitoring System) & Monitoring Defect Trend & OEE.
Practices and concepts of plastic engineering, recycling materials through crushing process.
Man Management and work distribution to the operators to increase the productivity and Line Efficiency, People management (Handling 30 Technicians in a shift). Training and Skill Improvement-Increasing the operator’s skill matrix in different aspects and Multi-skill the Operator.
Manufacturing Logistics - FIFO system, Defined movement for the product, reducing the number of touches by automation and controlling inventory.
Establish an effective maintenance management system in the plant and ensure its strict implementation.
Review and evaluate results against plan for the plant.
Responsible for Production planning, Quality and process audit.

MACHINES HANDLED
INJECTION MOLDING MACHINES(25T – 1600T)
FANUC,LS,SUMITOMO,SUPER MASTER,HAITIAN,
FERROMATIC MILACRON,L&T,TOYO,BMB
MULTI PLUS,ENGLE
Thermoforming
Shinhyo M/C
Ultratec M/c
EXTRUSION
Dayeng M/C - Sheet Extrusion
A-tech M/C - Trimming hydraulic press
PRINTING MACHINE