Ref. No. : CA - 31349 - (Production - Moulding – with 9.8 years in Plastic Industry)

Education

Post Grad. Dip. In Indust. Automation (Pgdia) From Prolific Systems & Technologies Pvt. Ltd. Ahmedabad

Skill Sets

VACATION/PRACTICAL TRAINING ON
INSTRUMENTATION TECHNIQUES.

Work Experience

Assistant Manager
From Feb 2021
Company profile- manufacturer of carbonated soft drinks, soft drinks, non alcoholic drinks and beverages, cold drinks.

Job profile-
Providing technical support to all projects, ensure performance of various equipment and providing troubleshooting
support for the machines and systems.
Erection & commissioning of machines & equipment and ensuring completion of project in minimum turnaround time effective resource utilization to maximize the output.
Overseeing installation & commissioning as well as conducting tests & inspections to ensure operational effectiveness of utilities.
Team Management
Incorporating bonded teamwork and managing healthy environment.
Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of production targets.
Creating and sustaining a dynamic environment that fosters development opportunities and motivates high
performance among-st team members.
Co-ordinate with other departments like Networks, IT, CCTV, Electrical for clearing obstacles in commissioning of systems on Site/plant.

Tech Lead ll
From Mar2018-Feb2021
Company profile- development and production of plastic packaging solutions

Job profile-
Production & quality observations of preform manufacturing Husky machines and utilities like chillers, compressors, hoppers, resin dryers, Mold Dehumidifier -operations, trouble shooting. Quality and visual appearance checking of PET preforms.

May15 - Feb'2018 worked with Chemco Plastic Industries Pvt. Ltd., Vadodara As Engineer (Production & Maintenance).
Job profile-
Production & maintenance of preform manufacturing Husky machines and utilities like chillers,
compressors & MSP, hoppers, resin dryers, RCP-operations, trouble shooting and maintenance. Quality and visual appearance checking of PET preforms.

Responsibilities:
• Weekly maintenance schedule and follow daily check list.
• Preventive maintenance of mould, machine, chiller, loader, dryer, Dehumidifier and Assembly Line.
• Generating daily material requisition slip and inward of finished goods.
• Ascertaining machine product utilization up to 95% and downtime of machines to a minimum.
• Monitoring moulding activities and preparing daily production reports for the same.
• Analysis of defects on light tables, analyzing and implementing by corrective actions.
• Preparation of ORM Data to meet operational targets fetching through the DPR. • Raw material & packing materials requisition & optimization of its best utilization.
• Stage inspection of quality of product.
• Visual Inspection under polarised light for Inspection and developing GO-NOGO gauge for checking system for Neck fitents.
• Trials of different materials and colour master batch in coordination with customer.
• Managing Husky Hy-PET (AE) Installation & AMCs with HUSKY Service Engineers.
• Taking Average Weight, Perpendicular & Wall thickness Variation of the preform.
• Attending customer complaints and resolving them in least possible time.
• Supervising all operations carried out in plastics component manufacturing such as planning & executing
production of moulded component to ensure effective utilization of resources.
• Calculating cycle-time of machines and running them on cycle-time to reduce ideal time and increase productivity.
• Involved in cycle time & process optimization of various components to increase productivity.
• Gathering quality feedback from QC department about previous shift's production and taking steps to
prevent re-occurrence in one's own shift.
• Maintaining specification of plastics moulded components like visual inspection, checking physical dimensions
and quality during process.
• Ensuring proper manpower requisition & deployment of workmen on machine as per right man for the right job
principle.
• Sustaining 5S, safety & CGMP systems in plant; ensuring usage of machine guards during entire production
process.
• Ensuring Proper Drying Parameters Given to respective Raw materials & Proper M/c parameters like mould, machine & Nozzle tip heats are applied to optimize Production & manufacturing quality requirements & recording process data & comparing as well with the standards as per machine /mold suppliers. • Performing Scheduled, preventive & Breakdown Maintenance activity with other subordinates as per prescribed formats From Mould & machines manufacturer [Husky].
• Achieving Mould change planned in target time with tool room communications & minimizing the mould
maintenance time also with Maintenance team. • Ensuring that every machine runs on its best cycles in means of productivity & m/c performance as well.
• Regularly coordinating with Maintenance & Tool Room people for machine/mold parts as well of various utilities like Dryer, Dehumidifier, chillers cooling towers & Air compressor for minimum breakdown possibly through performing a system check.
• Safety & other audits (internal/external) requirements & sustainability procedures.
• Educating co-workers about plant hygiene, Hand sanitization, hazards & food safety policies & coping with audit teams in the same. Generating daily material requisition slip and inward of finished goods.
• Monitoring moulding activities and preparing daily reports for the same.
• Sustaining 5S & CGMP systems in plant; ensuring usage of machine guards during entire production process.
• Educating co-workers about plant hygiene, hazards & food safety policies & coping with audit teams in the
same.
• Calculating cycle-time of machines and running them on cycle-time to reduce ideal time and increase
productivity.

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