• Gender: Male
• Age: 38
• Designation: Assistant Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Pune
• Work Experience: 14 Year(s)

Education

Bachelor of Engineering (Mechanical) from Pune University in the year 2014 with 63% (First Class).

Skill Sets

Generic Skills
Positive attitude, Quick learner.
A good team player and has Leadership ability.
Good listener. Deadline Orientated.

Work Experience

Assistant Manager – product design
From May 2019 to till date
Company profile- designs, develops and manufactures switches for two and three wheelers and off-road vehicles.

Job profile-
Preparation of 3D modeling, 2D drawings & assembly drawings on time.
Concept generation for plastic and Sheet-metal components, Reverse engineering and bench-marking, Detail Design.
Carried out Tooling feasibility, draft analysis, and mold flow analysis for plastic, cast components.
Fit & Finish Concept feasibility. Tolerance Stack up Analysis.
Parting line, slider /lifted considerations and core cavity identification analysis, design reviews as per product requirements.
Preparation of APQP /PPAP for NPI/NPD documentation.
Handling SOR/SIR/DRDS/ DVP/DVR of Different OEMs.
Product testing such as drop, impact, shock & vibration, electrical safety, endurance, environmental, HALT, HASS, reliability, corrosion, and ingress protection testing and performance evaluation.
Design calculations, material selection, DFX considerations etc.
Force and connectivity study for modular switches. Make Mounting, fixing & Locating strategy.
Proto Parts Development. Knowledge of Design/Concept registration & patent filling.
Engineering plastic and other Raw Material Understanding.
Tooling/Mold flow Feasibility. DFM/Manufacturing feasibility/Graining/Texturing Feasibility.
Well worse with T0, T1&T2 Samples – reports. Technical Design Review (TDR).
Make Design Verification Plan (DVP)/ validation Testing management.
Design failure mode analysis, Design validation plan etc.
VAVE for Existing as well as new development projects. Experience with Cost reduction strategies.
Responsible for Concept finalization, Design, Prototype, and development of plastic product.
Working with product gates (Stages) with automotive regulations and standards

April 2018 to May 2019
From Senior Engineer Design and development (NPD)
Company profile- Manufacturer of positioners, pneumatic automation systems & pneumatic cylinders

Job profile-
•3D Modeling, Component Drawings, GA Drawings of various Pneumatic products like ISO cylinders, Valves, Rotary Actuators, Knife Gate Cylinders, etc.
•Work on parts concept, modeling & drafting.
•Cross checking of all data sheets of components for their rating used in circuit.
•Preparation of specification of standard bought out items and system (manual & automatic valves, cylinder, pump, motor, filters, hoses etc.
•Analyzed the information to identify and carry out relevant modifications.
•Created layouts, hydraulics schematic, hose routing in CAD, hydraulic power pack design.
•Assisted in the selection of standard Hydraulic and Pneumatic components and laying out concept of general machine arrangement.
•Checking of technical details of quotation of bought out items and system received from vendors and finalization of same with vendors.
•NPD Documentation/DVP/SOR & TR Docs & PCM support.
•Performing Value Analysis & Value Engineering (VAVE) to reduce the cost of existing products.
•Structural. Stress analysis of various component like front cover
•Vibration analysis for cylinder and actuators. It designs and manufacture all types of vacuum lifter for metal sheet, Hydraulic goods lift, Hydraulic Scissor lift, Hydraulic cylinder, Hydraulic Power Pack and provide solution for all kind of material handling challenges.
•Laying out concept of general machine arrangement.
•Determine Calculation/Selection of hydraulic cylinder, selection of hydraulic pump, Electric motor, Hydraulic valve.
•Preparing Bill of Material Document (BOM) & generation of new item codes in ERP.
•Drafting with GD & T and manufacturing prospective with ASME 14.5 1994.
•Performing DFMEA and DFMCA to optimize Design.
•Active part of the cross functional team that deals with activities like APQP & PPAP.
•DVP /DVR testing of all newly developed products.
•Knowledge of different IS standards like DIN, AISI, ASTM & ISO etc.

Designation: Design and development Engineer
Duration: Dec 2016 to April 2018
Work Responsibility:
•Design and development of different type of fixtures like assembly fixture, holding fixture and checking fixture, spot-welding fixture.
•Check and verify the technical feasibility of parts and assembly.
•Design and developments of drilling jigs for different types of frames and brackets like Trunnion mounting and fork requirements.
•Design and developments of different type of pneumatic and hydraulic holding fixtures for sheet metal components like mudguard, canopies, Front bumper, rear bumper, front grill, rear grill etc.
•Knowledge of sheet metal parts design, bending laser cutting & it's joining techniques.
•Knowledge of functional, Durability & regulatory requirements of sheet metal parts.
•Development and Cost estimation of welding fixture, checking fixture, and holding fixture against the different types of materials using materials standards/ testing certificates for customer requirements.
•Design and developments of piecing forming and blanking dies for press components.
Calculation for sheet metal develop length, Bend sequence generation, bending allowances ‘T’ factor selection etc.

Organization: Suvarna Fibrotech Pvt. Ltd.:
Role: Design Engineer
Designation: Graduate Engineer Trainee
Duration: May 2014 to Dec 2016
•Client: ACGL GOA ltd, TATA MOTORS, PIMPRI, PUNE, ASHOK LEYLAND, CHENNAI, Subros ltd Chakan, Inox wind ltd.
•Part Design, Assembly, Drafting, Generative Shape and sheet metal Design, Quick Surface Reconstruction, Wire frame and surface Design, STL Rapid prototyping, free style.
My areas of exposure include in Product Design and Development:
•Interface design Knowledge & experience of CAD Software of 3D modelling tools Like, CATIA V5, AUTOCAD 2010.
•sketcher, part design, surfacing, assembly, drafting and kinematics with industrial use case:
•Sketcher: sketch analysis, add formula, animate sketch, 3d projections.
•Part design: Boolean operation, advanced level sketch-based features, dress up features, design table, and feature recognition. GD and T: reading application in drafting.
•Surfacing: Surfacing with wireframe tools, combine curve, iso parametric curve, reflect line.
•Assembly: BOM creation, scene creation, use of publications, clash and sectioning compare products, part families, replace part.

Organization: Suvarna Fibrotech Pvt. Ltd.:
Role: Design Engineer
Designation: Graduate Engineer Trainee
Duration: May 2014 to Dec 2016
•Client: ACGL GOA ltd, TATA MOTORS, PIMPRI, PUNE, ASHOK LEYLAND, CHENNAI, Subros ltd Chakan, Inox wind ltd.
•Part Design, Assembly, Drafting, Generative Shape and sheet metal Design, Quick Surface Reconstruction, Wire frame and surface Design, STL Rapid prototyping, free style.
My areas of exposure include in Product Design and Development:
•Interface design Knowledge & experience of CAD Software of 3D modelling tools Like, CATIA V5, AUTOCAD 2010.
•sketcher, part design, surfacing, assembly, drafting and kinematics with industrial use case:
•Sketcher: sketch analysis, add formula, animate sketch, 3d projections.
•Part design: Boolean operation, advanced level sketch-based features, dress up features, design table, and feature recognition. GD and T: reading application in drafting.
•Surfacing: Surfacing with wireframe tools, combine curve, iso parametric curve, reflect line.
•Assembly: BOM creation, scene creation, use of publications, clash and sectioning compare products, part families, replace part.

Supervision of shop floor work.
•Manpower handling types of machines works such as DRILLING milling, lathe, Grinding, cnc, vmc etc.
•Task list of reports daily & monthly.
•Raw material monitor /tracking/order to sufficing flow with the help of workers.
•Taking all reports from all sites and give to senior person.
•Inspection with dial gauges, vernier, micrometers, height gauge etc.