• Gender: Male
• Age: 32
• Designation: Assistant Manager Production & Operations
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Preferred Location: PUNE
• Work Experience: 10.5 Year(s)

Education

Master of Business Administration (Operation-SCM, Marketing) Passed in Nov-2020 with 7.4 CGPA (distinction)

Bachelor of Mechanical Engineering Passed in July- 2014 with 68% (distinction)

Work Experience

Assistant Manager Production & Operations (PPC, Quality, Logistic)
Since May’2018 to till
Company profile- Manufacturing & Plastic injection molding & Lamp Assembly with cost effective, safe and environment-friendly lighting solutions to the automotive industry

Job profile-
Always meeting all the targets of production. KTRP (OEE) increased from 60 % to 80 %.
Successfully handled material planning & process improvements to reduce production cost.
Establishment of Kanban system at shop floor
Monthly production, Manpower plan & WIP control& MIS reports; achieving set goals for sales.
Overseeing smooth flow of input materials from concerned suppliers & delivery of Finish Goods from factory to customers.
Ensuring process improvement at factory & vendor to reduce cost & improve the productivity.
Scheduling domestic/international orders &acting as a single contact person for all the OE, OES,& industrial customers.
Consumable material Purchasing for production line
Kaizen Implementation for line.
MRM presentation files preparing for Monthly Review Meeting.
Tracking the production on a daily, weekly basis, update MIS & OFR report &Ensure dispatches to the customer as per their delivery schedule.

Team Lead of 150+ team mates & 12 Production supervisor.
1.Quality Systems Expertise
Knowledge of Basic Problem-Solving Tools
Documentation of IATF 16949;2016, ISO 14001.
Technical -Knowledge of Product and Process
Six Sigma green belt certificated.
Certified safety trainer.
Validation Process -Knowledge of Lightning Automotive Industry.
SPC, 7QC tools, 8D Problem solving tool.

2.Process Expertise
Process of lamps & switches operations & their control.
Knowledge about different Planning, Scheduled, Forecasting & their Production Process.
Assembly process knowledge & switch manufacturing & quality control.
Scheduling of Corrective and preventive countermeasures for above processes.
Production and quality in Lamp, Assembly line and documentation (KPI, work instruction, process control chart, SOP, Process analysis and Process qualification, Preventive Maintenance Plan, Dispatch plan)

3.Production Planning And Control-Assembly Line
Daily production schedule adherence & ensure delivery as per plan with consistent quality
Completed dispatches on time planning & executing task as per plan.
As per customer schedule planning of raw material.
Single Piece flow to next section.

Team Leader Production & Operations
Since Feb’2015- May 2018
Company profile- leading manufacturing of automobile components like Alternator(AC Generator) ,Regulators, starter, high current filter (HCF), Armature,

Job profile-
Manage Production
Ensure production, respecting SPQCDM inventory
In case a detected problem cannot be resolved by APT, assign and check containment and corrective action with APU support function and management
Liaise with supply chain team on MPS daily priorities.
Monitor shift SQCDM and ensure SPQCDM board are updated
Update and maintain quality control documents

Manage continuous Improvements
Participating to APU QRQC: Quality, DL efficiency, Maintenance, prepare and come with necessary data for efficient attendance.
Contribute to new equipment & process starts ups
Lead action planes to improve SPQCDM performance
Spend most time GENBA

Since May’2014- Feb 2015:
Current Company - Shree Gajanan Enterprises (I) Pvt.Ltd Pune Designation
Production Engineer
Reporting Supervisor
Plant Head (Production)
job Description:
Handling assembly shop production activity and achieving targets
Manpower planning shift wise and display tomorrow production plan.
Analysis defect and taking preventive & corrective action line wise.

Handled plant in an MNC in an Auto Ancillary as an Assistant Manager operations Taking Care of Production, PPIC, handling process Quality, Logistic.
Production planning customer handling & Co-Ordinate the dispatch activity.
Successfully implemented cost saving measures by using Lean concepts. Ensured flow in three streams of Supply Chain (Delivery, Production & Procurement) by pulling the parts after the consumption only to achieve substantial reduction in production cost & energy consumption, improved productivity and reduced inventories.
Proficient in VSM, 5S, KANBAN, Line balancing.
Comprehensive exposure in; Tier Structure, Lean tool (Heijunka Flow) so as to Reduce Plant Inventory.
Knowledge of Standardized Work-SWC & TPM Improvements.
Skills in problem solving coupled with decision making for enabling effective solutions leading to high customer satisfaction and low operational costs by using DMAIC approach (Lean Six Sigma Approach).
Well versed with Kaizen Culture for driving shop floor improvements as Naya Kadam Team Leader
Developing a Process Excellence and continuous improvement program including Lean Six Sigma, Kaizen programs
Excellent track record of working in technically advanced, cost-efficient and state of the art production systems
Skilled in planning preventive and predictive maintenance schedules to meet challenging organizational goals & objectives
Exposure of Handling Domestic & Export Department of plant with total strength of 150 + employees and Turnover of 1020 Cr P.A.
Conducting APU QRQP

Profile-
B.E Mechanical Engineering & MBA [Operation & Marketing] with 7-years’ experience in Operations (Planning, Production, QC & Logistics) across diverse like automotive assemblies & E-commerce with strong commitment towards quality, productivity, PPIC, process improvement to last mile customer satisfaction. Seeking middle level management position in operations department assembly line so as to contribute towards overall sustainable of the organization
Proficient in using tools like Value stream maps, Kaizen & Kanban, FMEA, Fishbone, 5-Why and Pareto analysis along with creating standard work and developing manufacturing flow lines.
To have a growth oriented and challenging career, where I can contribute my knowledge and skills to the organization and enhance my experience through continuous learning & teamwork.