Ref. No. : CA - 17744 - (Production - Moulding – with 16 years in Plastic Industry)

Education

B.Sc. From Janta Shiksha Sansthan Ghatampur, C.S.J.M. University Kanpur in 2006 with 48%

Skill Sets

ERP ,Nevision system, M S Office, & Internet Application.

Work Experience

Assistant Manager
From -21th March, 2018 to till date
Company profile - manufacturing world class packaging product like as cosmetics, foods and drinks, cleaning products, medical products etc.

JOb profile -
CFT member for analyzing of new product problems solving as material, process, machines etc.
Making SOP and documents as per ISO 9001:2015.
ISO 9001:2015 certified auditor @ Takemoto Yohki India Pvt Ltd.
Develop packaging material like – PP corrugated boxes, Carton’s shippers, trays and polybags.
Creation and develop the product specification / Packaging standard of new products.
Improvement through internal audit.
Supplier development, Supplier establishment and up gradation through audit.
Using 7QC tools, 5’S as per need and provide training.
Review and approved of Mold Qualification reports.
Making department MIS & Report the management through MRM.
Daily discussion of line quality problem with production team.
Check the quality of incoming product.
Handle the product quality from incoming to final dispatch.
Handle the calibration activity of instruments.
All incoming inspection activity of Products, Packing material, Raw material and Master batches.
Take care of all in process & PDI inspection activity.
Take care of and making COA.

Senior Engineer
From - May 2011 to to 15.03.18
Company Profile: Manufacturing for Automobile & Electronic components

Job Profile:
Production Planning & Control:
Overseeing production related tasks including planning, control and trouble shooting in Injection Moulding M/c.
Setting up production targets and achieving the same within time.
Production planning, material planning and machine planning for molding, belt area and assy line based on monthly schedules.
Optimizing man & machine utilization to achieve pre set production targets.
Undertaking resource planning for optimizing man & machine utilization, reducing wastes for enhancing productivity and profitability.
Implementing major cost savings strategies, productivity enhancements and improvements.
Ensuring complete in-process quality control & continuous improvement in process capabilities.
Foreseeing performance bottlenecks and taking corrective measures to avoid the same.

Quality Control:
Control the production processes, systems at the outsource end and providing suggestions for improving process efficiency.
Evaluating safety issues, Quality problems & coordinating with shift crew for rectification of the same.
Ensuring quality of incoming material as per pre-set quality parameters.
Conducting Internal Quality Audits and Review of Quality Records.
Up keeping of Quality Records related to production dept.

Man Management:
Organizing regular periodic meetings & trainings for engineers & Operators for discussing current work issues and devising solutions for enhanced operations.
Imparting floor training to operating people& Production Eng. for enhancing their knowledge and improving the efficiency.
Encouraging ‘5S’, TPM and KAIZEN activities among junior supervisors and workers.

Engineer
Dec 2010 to May 2011
Company Profile: Major parts for Maruti & Maruti Suzuki etc.
Job Profile:
Overseeing production related tasks including planning, control Setting up production targets and achieving the same within time.
Production planning, material planning and machine planning for molding, belt area and assy line based on monthly schedules.
Optimizing man & machine utilization to achieve pre set production targets.
Undertaking resource planning for optimizing man & machine utilization, reducing wastes for enhancing productivity and profitability.
Implementing major cost savings strategies, productivity enhancements and improvements.
Ensuring complete in-process quality control & continuous improvement in process capabilities.
Foreseeing performance bottlenecks and taking corrective measures to avoid the same.

Jr. Engineer
Feb 2009 to Dec 2010
Company Name: Supreme Industries Ltd.

Training attend:
Certified training attends on FMEA, PPAP, APQP, and CONTROL-PLAN from.
Certified training attends on ISO/TS-16949-2009 Internal Auditor.

Chief responsibility:
TPM implementation on the shop floor.
Process Analysis.
Documentation of production like TPM, WHY-WHY analysis, Root cause analysis, by pareto analysis.
Rejection & breakdown analysis.
New Development and Kaizen Activity, Poka yoke, implement on shop floor.
Successful trial of new mould.
Increase Productivity.
To make standard parameters for M/c. setting & set M/c. under Parameter.
Production Planning.
Daily allocation of mould  as per machine production plan.
Give the basic training to manpower.
Inventory management.

Knowledge Purview:
Successfully handled the following Machines:
Ferromatic 150 ton.
Supermaster 50 ton to 90 ton
L & T Detech 450 ton.
Toshiba 80 ton to 450 ton.
JSW 350,400,440,850 ton.
Haitian 200 ton to 2400 ton
Injection stretch blow molding machine-ASB 50 MB,

Productively handled the following Materials:
POM, PP, PPCP, ABS, HIPS, PC, NYLON+30%G.F, PP+T.F, PP+G.F, PC+PBT, SAN, GPPS.

Future Goals

Aim to scale heights in the field of Production Planning & Control, Operations & Quality Control and Man Management in plastics Moulding field with the leading organizations. 

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