• Gender: Male
• Age: 34
• Designation: Assistant Manager Production
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Preferred Location: BERHAMPUR
• Work Experience: 10.2 Year(s)

Education

B. Tech. in Mechanical Engineering from Biju Patnaik University of Technology, Odisha with 6.94 CGPA.

Skill Sets

Have experience of over 06 years in Manufacturing Processes, Production Planning, Inventory Management etc.

SAP PP, MS Excel, word, PPT, MS Teams, Windows-07/08/10, Internet Explorer, Google Chrome, Outlook

Production line management, Polyurethane Manufacturing Process, NVH Manufacturing Process, SAP PP, Handling Customers Issues, Problem solving through 7 QC Tools, SOS & JES, Capex & Opex, Maintain & update QCR, PCR, PPR, COPQ etc., QRQC, CAPA, SMED, JIT & FIFO, Lean Manufacturing, Process improvement by eliminating 7 types of wastes, Strong leadership abilities, TPM, Specially about Jishu Hozen, 5’S ,
Internal Audits, Manpower Management, Visual Management

Work Experience

Assistant Manager Production
Since Nov. 2020
Company Profile : Leading Manufacturer of Polyurethane, Mattresses, Coir Mattresses, Spring Mattresses, Sofas, Pillows & Cushions in India. It has a well established state of art manufacturing facilities like Ladderberg PU Foam Machine,Fecken-Krirfel Circular, Horizontal & Vertical Cutting Machines, Looper Machines, Block Cutting Machine etc.
Job Profile :
Applying best engineering practices and ensuring complete safety for operators as well as machines and equipments.
Successful manage production activities so that it meet to the plan.
Manage documentation and training on production procedures and work instructions.
Investigate and implement ideas for quality improvements, increase productivity and cost reduction.
Verify that all process parameters were being documented and controlled at all time.
Plan, direct, coordinate and assign manpower to meet aggressive production schedules.
Maintain inventory as per the Limit.
Match SAP vs Actual Data.
Monthly & Quarterly MIS report regarding Production.
Arrange On Job Training for operators as well as for subordinates Regarding Safety, Quality & Productivity.
Recommend and execute quality improvements for production and product quality.
Create and update department work instructions and reports on a regular basis.
Address all personnel issues promptly and professionally.
Support the development of operation staffs to meet competency and performance expectations.
Meet aggressive production and safety goals while minimizing equipment downtime.
Implement performance, quality and efficiency measures to achieve aggressive production goals.
Maintain up-to-date knowledge and information about technology and plant management best practices.
Implement KAIZENs to improve production processes & POKAYOKEs to control it.
Work on Space & Cost Saving activities.
Maintain 5’S standard of the work station.

Senior Operation Engineer
Nov 2017 To Oct. 2020
Company Profile : Manufacturer of Vibration Insulator(Dash Inner), Package Tray, Fender Insulation etc. for Ford India Ltd., Suzuki Motors India Ltd. & Tata Motors Ltd. etc. I got the experience to work with a advanced Polycraft PU machine & Thermopress Machines from Electro Pneumatics.
Job Profile :
Successful manage production activities so that it meet to the plan.
Investigate and implement ideas for quality improvements, increase productivity and cost reduction.
Match SAP vs Actual Data.
Making Opex & Capex for procurement of materials.
Update Management reports like MPS, MPDS, PPR etc
Arrange On Job Training for operators as well as for subordinates Regarding Safety, Quality & Productivity.
Work on Preventive & Corrective solution for any issue.
Update department work instructions and reports on a regular basis.
Support the development of operation staffs to meet competency and performance expectations.
Meet aggressive production and safety goals while minimizing equipment downtime.
Implement performance, quality and efficiency measures to achieve aggressive production goals.
Implement KAIZENs to improve production processes & POKAYOKEs to control it.
Maintain 5’S standard of the work station.
Project
Ford India-B562,MCA
Suzuki Motors -YSD,YRC
TATA Motors-K5,K11

Production Engineer - Polyurethane(PU) Shop
Jun 2014 to Nov 2017
Company Name : Jindal Soft Italia Seating Pvt. Ltd.
Company Profile : Is an ISO-14001, TS-16949 Certified Company Having Technical Collaboration with Soft Italia, Italy. JSISPL is Manufacturer of Seating Systems for Piaggio (Vespa), Kawasaki(Thailand) & India, Haworth Seating's, Bajaj Auto Ltd(Two Wheeler, Three Wheeler & Four Wheeler), KTM India, Scarabeo (Aprilia), CVG group etc. I am very much fortunate to work with a world class PU machines like Krauss Maffei & Polycraft.
Job Profile :
Daily Production Planning.Inventory
Management through SAP
Manpower Management.
Process Improvement
Daily Production Documentation related to IATF.
Maintain 5’S standard of the work station.
Project
Bajaj-K4, K10, K11, KT22, RE60
KTM-MY15, MY16, MY17
Piaggio-MY16, MY16 DA
Kawashaki-Ninja

Achievements
Handled all type of quality & Maintenance related issues & solved it at Polycraft PU shop & Thermosetting Presses.
A successful member of TPM JH pillar at JSISPL .
Improved Process for Space Utilization.
Always maintained SAP vs Actual stock level match.
Successfully Completed training on First Aid From Indian Red Cross Society.
Participated in ACMA in Western region and won the 2nd Prize.
Minimized Tool Changeover time through SMED.
Increased productivity by reducing motion loss.
Took part in every extra curricular activities in the organization.
Changed & simplified process to Maintained FIFO.
A regular member of my college cricket team & a record holding wicket taker of my Institution.

Academic Project
Designed & Manipulated a Hydrogen Vehicle.
The concept is to reduce the consumption of Fossil Fuel & to increase the performance by using Hydroxy gas in fuel-air mixture, which is generated from water. The team consists of 4 members & my role is to design the vehicle in a conventional way, so that it will be user friendly.
The project completed in 10 months in our final academic year.

Future Goals

Aspiring for the career enriching assignments in Production Engineering with a growth oriented organization of repute.