Ref. No. : CA - 30023 - (Production - Moulding – with 17.8 years in Plastic Industry)

Education

Diploma, BKN Government polytechnic Narnaul, State Board of Technical Education Haryana, 2002,

Skill Sets

Injection molding
Production
Production Planning
Material Planning
Manpower Planning
Documentation work
Training and Skills Matrix
Problem solving
5S
Kaizen
New mould Trail
Rejection analysis

Work Experience

Assistant Manager Production
Nov - 2020 to Present - 2021
Company Profile: manufacturing which experienced continual expansion in such ways that it extended its production base to a body parts plant and eventually a vertically integrated company with world class manufactory standards.

Job profile-
Departmental Meeting Communicate Costumer issue and in house Issue. Handling 350 tons to 2000 tones Injection Molding (Sigma, Super master) Machine Shop. Major parts production for OEM and SPD like front bumper, rear bumpers, spoiler, mats.
Manage the overall activities of the molding department including but not limited to production, processing, machine maintenance and tool maintenance and repair. Troubleshoot mold processes, machines, and auxiliary equipment problems and make necessary changes to ensure quality and reduce downtime. Check all Molding Machine Setup, Management Board, 5S, Information Center Safety States. Check Production Plan all Molding Machine Action Plan for Raw Material, Consumable material, Man Power Improvement reconciliation and identification losses. Customer Complained and Action plan renew Production and Assembly return parts renew analysis and action plan Man Power Renew and ShiÕ Roster Renew

WITH over 29 years of experience, profession expertise, strong client base and plastics injection technology, FPI has manifested continued development and has been able to meet customer’s requirements.

OUR main product lines are for Japanese pick-up , truck , and passenger car , covering all major Japanese brands ; Toyota , Nissan , Isuzu , Mazda , Mitsubishi , Hino ,Honda ,Suzuki , Smart, Samsung, Daewoo Hyundai and Kia.

we also can make tooling according to customer sample for all plastic products and metal stampings. WE strongly hope to develop mutually beneficial business cooperation with your esteemed firm, and we believe with our with customer, we will see an even more prosperous business in future.
Job Profile: Job Responsibilities: -
Morning Meeting Production review and communication.
Departmental Meeting Communicate Costumer issue and in house Issue.
Handling 350 tons to 2000 tones Injection Molding (Sigma, Super master) Machine Shop.
Major parts production for OEM and SPD like front bumper, rear bumpers, spoiler, mats.
Manage the overall activities of the molding department including but not limited to production, processing, machine maintenance and tool maintenance and repair.
Troubleshoot mold processes, machines, and auxiliary equipment problems and make necessary changes to ensure quality and reduce downtime.
Check all Molding Machine Setup, Management Board, 5S, Information Center Safety States.
Check Production Plan all Molding Machine Action Plan for Raw Material, Consumable material, Man Power Improvement reconciliation and identification losses.
Customer Complained and Action plan review Production and Assembly return parts review analysis and action plan Man Power Review and Shift Roster Review
Molding Scrap Monitoring and action plan on daily basics.
Weekly Production and rejection Analysis and action plan
Improvement activity, Productivity, Quality, Machine and Maintenance.
Communicate with purchase and store for critical Material and Issue.
Performance and updating analysis
Training skill and technical up gradation of Team Leader.
Monthly Training and skill set to evaluation operator.
New mold trail and optimise all issues , defects, parameters settings and cycle time.
Planning and Implementation of Kaizen activity and Shop floor weekly audit
Manage the overall activities of the molding department including but not limited to production, processing, machine maintenance and tool maintenance and repair.
Direct and coordinate planning and scheduling of molding manufacturing with the plant head to consistently meet expected product delivery schedules and inventory levels.
Responsible for assuring the efficient use of materials, machines, molds, auxiliary equipment and employees.
Responsible for the development and implementation of both the long and short term goals for the Molding Department.
Perform mold set up and color changes to meet production demands as needed.
Troubleshoot mold processes, machines, and auxiliary equipment problems and make necessary changes to ensure quality and reduce downtime.
Set molding process parameters to ensure product meets dimensional and quality requirements.
Meet established costumer specification

Senior Engineer Production
Jan - 2016 to Oct - 2020
Company Profile: electrical/electronic manufacturing company

Job Profile: Job Responsibilities: -
Morning Meeting Production review and communication.
Departmental Meeting Communicate Costumer issue and in house Issue.
Handling 50 tons to 2200 tones Injection Molding (Sigma, Super master) Machine Shop.
Manage the overall activities of the molding department production, processing.
Check all Molding Machine Setup Management Board 5S Information Center Safety States.
Check Production Plan all Molding Machine.
Action Plan for Raw Material, Consumable material, Man Power Improvement reconciliation and identification losses.
Customer Complained and Action plan review Production and Assembly return parts review analysis and action plan Man Power Review and Shift Roster Review
Molding Scrap Monitoring and action plan on daily basics.
Weekly Production and rejection Analysis and action plan.
Training skill and technical up gradation of Team Leader.
Monthly Training and skill set to evaluation operator.
New mold trail and optimise all issues, defects, parameters settings and cycle time.
Planning and Implementation of Kaizen activity and Shop floor weekly audit.
Direct and coordinate planning and scheduling of molding manufacturing with the plant head to consistently meet expected product delivery schedules and inventory levels.
Responsible for assuring the efficient use of materials, machines, molds, auxiliary equipment and employees.
Perform mold set up and color changes to meet production demands as needed.
Troubleshoot mold processes, machines, and auxiliary equipment problems and make necessary changes to ensure quality and reduce downtime.
Set molding process parameters to ensure product meets dimensional and quality requirements.
Meet established costumer specification concerning cycle time, delivery, quality, quantity and cost.
Provide technical assistance to molding technicians and operators.
Maintain employee performance review, training, development and disciplinary programme.
Assure compliance to all molding area related procedures, policies and work instructions.
Participate in and support the Quality Management System.
Document, report and maintain all critical production information.
Reporting to plant head about all activities.

Engineer
Aug - 2012 to Dec - 2015
Company Name: Polyplastics Automotive India Pvt Ltd Bawal Rewari Haryana
Company Profile:
Job Profile: Job Responsibilities: -
Check all the Process control for production.
Handling 30 tons to 910 tones Injection Molding (Ferromatic Milacron, Sigma, Toyo, Toshiba, and Hydron)Machine Shop.
Fine tuning parameters to get OK product.
Handover the machine to operator.
Successful trial of new mould.
To make standard parameters for M/c. setting & set M/c. under Parameter.
Quality of product being manufactured as per Standards.
Action Plan against the Quality Problem in Production
Check & removed trouble shooting on process
Across various processes to reduce rejections levels. Reduce cycle time.
Provide training to manpower.
Manpower Plan/Arrangement for absentees. Relieving the operators for short breaks.
Ensure Discipline at Shop Floor Establishing 5S housekeeping systems & KAIZEN.
Achieving Production Targets timely.
Timely complete Dispatching material.
Responsible for all production related activity like achieving daily targets, reducing rejection, maintain record of daily production.
Reporting to manager about all activity in our shift.

Junior Engineer production
Jun - 2006 to Jul - 2012
Company Name: Krishna Maruti India Pvt Ltd Manesar Gurgaon Haryana
Company Profile:
Job Profile: Job Responsibilities: -
Check all the Process control for production.
Handling (Toshiba, JSW, Ferromatic Milacron) 800 tons to 1500 tons of Injection Molding Machine Shop.
Loading & unloading the mould in machine.
Setting parameters as per process chart.
Quality of product being manufactured as per Standards.
Check & removed trouble shooting on process.
Ensure Discipline at Shop Floor Establishing 5S housekeeping systems & KAIZEN.
Achieving Production Targets timely.
To maintain the Production sheet.
Responsible for all production related activity like achieving daily targets, reducing rejection, maintain record of daily Production

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