Ref. No. : CA - 29614 - (Quality - Injection Moulding – with 17.8 years in Plastic Industry)

Education

Pursuing Graduate-ship from IIIE, Mumbai (Indian Institution of Industrial Engineering)
Diploma in Mechanical Engineering in 2006. from M.L. Bhartesh Polytechnic Belgaum, Karnataka.
SSLC from Govt. High school Mangalwad, Karwar in year 2000.

Skill Sets

Software Skills: MS OFFICE, Auto CAD, Pro/E.

Strength:
1Well, disciplined & sincerity to the duties assigned.
2High Analytical ability, fast adaptability, & situation flexibility.
3Good Communication & interpersonal skills.
4Self-starter & strong believer of hard work.

Work Experience

Asst. Manager Quality.
From 16th May 2016 to till date.
Company profile- The company provides innovative design, engineering, manufacturing, real-time supply chain insight and logistics services to companies of all sizes in various industries and end-markets.

Job profile-
Develop and maintain appropriate relationships with external and internal customers to facilitate the successful accomplishment of business objectives.
Prepare and present periodic Management Reviews of the Quality System to senior management.
New Product Launch, Resourcing and Continuous Quality Improvement plans with internal team & also Suppliers.
Responsible for continual improvement with overall cost and quality of product.
Establishing quality standards, implementing stringent quality systems to enhance quality of products from Supplier.
Hands on experience on commodities and processes like Casting, Machining, Fabrication, Rubber Injection Molded parts etc.,
Hands on Experience in QC tools, SPC, FMEA, POKA-YOKE, APQP, PPAP, 8D Technique.
Exceptional knowledge on Root Cause and Corrective Actions, First article inspections, Cost of Poor Quality, Configuration analysis, training and development on Total Quality management systems.
Quality for Incoming, In-process and Final Inspections onsite and source inspections at Suppliers for tooling and product.
Review corrective action plans formulated by suppliers to address major issues and conducted resolution meetings with respective plant/supplier.
Quarterly Review of Product inspection / Product Audit Check sheet for addition or deletion of checkpoints.
Carry out process audits at Global supplier place to improve the process capability -USA, China, Turkey & Malaysia.
Analysis of in-process & incoming inspection rejection data and initiate the CAPA.
Plan and implement the mistake proofing / inspection gauges at supplier.
Monitor the supplier performance for improvement (Quality, Delivery & Responsiveness).
Develop a quality plan for development items and monitor the development item is streamlined from quality perspective (Process Mapping, PFMEA & Control Plan etc.)
Drive the process team to achieve the Process capability & also to ensure the capability of critical dimensions. And responsible to define the process & product controls.
Manage a global team that performs audit activities of global suppliers to identify and drive continuous improvement across high-risk, critical suppliers.

Asst. Manager -SDE (Operations – Specialist).
From 25 May 2015 to 06 May 2016.
Company profile- serves all major vehicle manufacturers worldwide with an established footprint that includes facilities in more than 20 countries. It maintains 22 technical centers and 13 test tracks in vital markets around the world. 

Job profile-
Provides supports to ZF TRW onsite Supplier Development Engineering -Asia pacific, North America, South America & Europe region.
Reviewing & approving the PPAP documents thru ZF TRW online portal (Vendor information network).
Engaging in Supplier selection & monitoring the supplier’s performance (APQP all phases)
Conducting Product design review, Kick off, Supplier’s audit, MFSO.
Having experience in handling all the commodities /processes (i.e.) Sheet metal, Plastic, Forging, etc.
Ensuring the Supplier’s Parts & PPAP documents against the ZF TRW / Customer drawing requirements.
Provide online training to Global Suppliers regarding the ZF TRW –APQP & PPAP (all levels) req.
Reviewing & ensuring the Process capabilities reports.
Interacting & providing guidance to Global suppliers to get on-time approval of PPAP.
Handling the suppliers across Global – Asia Pacific, North America, South America & Europe regions
Understanding & resolving the Suppliers bottlenecks to get the PPAP approval.
Having strong experience in PPAP review & approval (all levels for B & C priority parts).
Extensive experience in PFD/PFMEA/SPC/ PPAP/APQP/ statistical Techniques.
New supplier assessment as per customer requirement.
Doing feasibility meeting with a supplier to understand ZF TRW requirement.
Basic knowledge of special Process Approval (Machining, Rubber, Plastic, Welding).
Supporting to supplier for improvement process.
Providing with necessary training, acceptance criteria & inspection methodology at supplier end.

Sr. Engineer Quality.
From 05 May 2014 to 15 May 2015.
Yazaki India Pvt Ltd, Bangalore.
Job profile-
By conducting INTERNAL AUDIT and SUPPLIER AUDIT Checking the adequacy of the Process established and Identifying the Gaps in the Quality management system performance and Continuously improve the QMS.
Co-coordinating with global supplier process & Control – Japan, Germany, Belgium, Brazil, Thailand, Taiwan,
Introduced Centralized Documentation system, a significant reduction in Inspection Lead time by Introduced Gauges, Contributed Significantly to reduce the Supplier Quality problems.
Preparing first article inspection reports (FAIR).
Part localization & Manufacturing Cost Reduction Activity.
Monitoring of supplier performance by generating the monthly PPM.
Distribution of responsibility among the inspectors & monitoring effectiveness.
Co-ordinate with Customer or Supplier for quality issues.
Knowledge of 8D Report, Kaizen.
Handling customer complaints
Establishing the Poka-Yoke in the process.
Doing feasibility meeting with a supplier.
Make sure that vendor-related issues should be informed to the respective supplier through SCAR.
Review and approve of PPAP Documents for Supplier-related.
At any point in time be prepared for customer and IQ audits.
Ensure that 5S is monitored at workplaces.
Conducting on the job training to inspectors & monitoring the records.
Proper analysis of internal Rejection & give inputs to respective persons for reducing the percentage of Rejection.
Responsible for analysis of data & display of quality trends.
Conducting Minutes of Meeting (MOM) with supplier.
Preparing Quality Review Meeting (QRM) & Management Review Meeting (MRM) monthly wise.
Preparing Quality rating for local supplier’s month wise.

Engineer QA.
From October 2011 to 30 April 2014.
Tokai Rubber Auto Parts India Pvt Ltd.Bangalore.
Job profile-
Responsible for Incoming Inspection, Layout Inspection, Initial Sample Submission Report of all Molded Components.
Co-Ordination with all Global Suppliers – Japan, Thailand & USA.
Knowledge of inspecting & developing Rubber, Plastic & Metal parts.
Monitoring of supplier performance by generating the monthly PPM for Suppliers.
Quality improvement in Product and Process monitoring to eliminate the rejections.
Inspection & Sampling of incoming Material, Preparation of process instruction for Quality Control.
Involved in preparation of Supplier quality assurance manual (SQAM).
Review and approve of PPAP Documents for Supplier-related.
Handling process change request (PCR) activities.
Knowledge of 8D Report, Kaizen’s, MSA Study, 5S, PFMEA and QC Tools.
Knowledge of using Calipers, Gauges, Micrometer and other types of measuring instruments.
Preparation and standardization of Procedures and Inspection Standards.
Action plan made for Quality improvements by increasing the percentage of acceptance and reducing Supplier rejections.
Maintaining the Quality documents as per TS-16949-2009 requirement.
Co-coordinating customer audit.
Co-coordinating for New product development team as a CFT member.
Analysis of audit inspection report for adequate assurance.
Scheduling and conducting of Supplier audits.
Basic knowledge of GD&T tool & C.M.M.
Rejection Analysis & Control.

Quality Engineer.
From July 2009 to October 2011.
Bilva Technologies Pvt Ltd. Bangalore.
Job profile-
Co-coordinating customer audit & customer visit from QA team.
Co-coordinating for New product development team as a CFT member.
Analysis of audit inspection report for adequate assurance.
Preparation of PPAP Documents.
Ensure internal PPM to achieve Zero rejections.
Knowledge of using Calipers, Gauges, Micrometer and other types of measuring instruments.
Handling of Customer complaints and Quality Requirements
Preparation and standardization of Procedures and Inspection Standards.
To participate with Supplier for Quality Improvement.

Asst Team Leader QC.
From April 2007 to July 2009.
LM Wind Power (India) Pvt Ltd. Bangalore.
Job profile-
Problems solving using 7QC tools.
Verification of product quality requirements on Receiving Inspection, in-process Inspection, Final inspection.
Preparation of Handling of the customer Complaints & preparing the customer Feedback Checklist.
Responsible for Quality Improvement at the Supplier end.
Coordinate with others department for root causes analysis leading a team of quality to achieve quality norms and standards.
Overseeing quality-related tasks including approval of blades, “QCR” rising & closing by giving the corrective action.
Responsible for conducting weekly concerns, defects meeting and tacking corrective actions.

Trainee Associate QC.
From June 2006 to April 2007.
Fairfield Atlas (INDIA) Pvt Ltd.
Job profile-
Good knowledge in drawing reading and understanding.
Problems solving using 7QC tools.
To analyze the problem reported from customer.
Root causes analysis of the problem.

Handling of Special Equipment:
Surface roughness tester,
Universal Testing Machine (UTM)
Coordinate Measuring Machine (CMM).
Servo Dynamic Machine.
Micro Height Gauge and All type of Gauges.

Professional Training:
Six Sigma Green Belt-Internal Training & Certification.
Qualified Internal Lead Auditor for ISO / TS 16949 2009 (Zero defect Consultants).
ISO/TS 16949-2009 Awareness Training.
7 QC Tools.
PPAP (Production part approval process).
APQP.
PDCA.
8D & 5S

A dynamic professional with 14+ Years of Extensive Experience in Global Quality Assurance & Supplier Development, Quality Management System, ISO 9001 2015 and IATF 16949, seeking management opportunities of high responsibility, challenge and value.

Future Goals

To apply, contribute and continuously enhance my technical and leadership expertise in pursuit of a challenging and growth-oriented career and to bring about my holistic development.

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