• Gender: Male
• Age: 43
• Designation: Asst.manager Production Incharge.
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Preferred Location: Bangalore
• Work Experience: 21.4 Year(s)

Education

MBA in OPERATION & Material from IIBM, PUNE. in 2011 with 64%.
Graduate Diploma in PLASTIC PROCESSING &Testing(PGD-PPT) from CIPET, HYDERABAD in 2004 with 70%.
B.Sc in Chemistry, Physics, Math. from UTKAL UNIVERSITY,ORISSA. in 2002 with 45%.
SSC in Social Science,Maths,Eng,Oriya from HIGHER SECONDARY ORISSA. in 1997 with 67%.

Skill Sets

TECHNICAL QUALIFICATION:-
Post Graduate Diploma in Plastic Processing and Testing Technology from ( CIPET) CENTRAL INSTITUTE OF PLASTIC ENGINEERING&TECHNOLOGY,Hyderabad,2004(Govt.of India Ministry of Chemicals &Fertilizer).

TRAINING PROGRAM ME ATTENDED :-
Process Optimization by FMIL Husky ,ASB ,Ferro/cinn Milacron,SM & L & T.
KAIZEN, Kanban TPM, TBEM, safety & 5S work shop Training in TATA Auto plastics.
5 days training programmed of ISO & TS Internal audit by Badve.MR handle external TS-6949 audit.
Seminar on 6SIGMA by TATA & ISO-14001, PPAP, 7 QC Tools Training by BADVE.
Food safety system certificate (FSSC) Training by AMCOR & PLASTECH.
Professional effectiveness & Interpersonal skill development.
LQCC ,QCC,SPC ,FMEA and FSSC Seminar Training under Manjushree techno-pack ltd.

PROJECT CARRIED OUT :-
Productivity Improvement.Power Conservation and Material Reconciliation

MY STRENGTHS:-
Experience in working more advanced machines & moulds made in Germany, Canada

Work Experience

DESIGNATION:- : Asst.manager. (PRODUCTION)Incharge.
PERIOD FROM: - : JULY-2015 to tiil date.
COMPANY PROFILE :-:leading manufacturer of Plastic Injection& Blow molding parts for food packaging & pharmaceuticals items like PET Preforms for Beverage Bottles , Caps Closures ,20lit cane jar,Lids, Containers,Blow Bottles ect.The leading customers are Coca-cola,Pepsi,Amul, Horlics Bisleri,Aqua,,export.

JOB PROFILE:-
Working as a Shift In-charge in Production .I was looking production for molding(23no,m/c)plant.
Ensure Process setting/Trouble shooting on fully Robot- Automation Injection molding m/c.
Ensure Mold change & Product change over as per production plan.
Ensure on New Mold, Raw Material &Color trial.
Prepare Molding shop plan & schedule to meet daily, weekly & monthly target.
Prepare& Calculate total Daily Actual Production report (I,II&III shift) Vs. Plan Sheet
Prepare Rejection % & Wastage % on actual production.Raw material consumption per daily basis.
Monitoring process variation, cycle time, rejections, wastage & m/c down time.
Insure new product&system development in shop floor,kaizen implement for automation&training men.
Ensure and monitoring for preventive maintenance like m/c,mold &utility(dryer,chiller,fasti,C.T&Air compressor).

DESIGNATION: - : PLANT ENGINEER. (PRODUCTION & Maintenance )
PERIOD FROM: - : JUNE-2013 to MAY-2015.
COMPANY PROFILE :- : is a leading manufacturer of plastic Injection& blow molded parts for food packaging & pharmaceuticals items like PET Preforms for Beverage Bottles , Closures ,Paint Container, Crates, Lid,Buckets, Blow Bottles & household ect. The leading customers are COCACOLA, PEPSI, Heineken,Sejourne Dura paint, and Caribbean.

JOB PROFILE:-
Working as a Plant Engineer.
I am looking on Production, maintenance and development for PET Preforms,Caps &Blow bottles plant.
Ensure Process setting, Production change, Mold change on Micro-processor injection molding.
Maintains daily production report,m/c,mold,utility P.M checklist report, plant power consumption .
Monitoring the process variation & rejection % to avoid any discrepancy in production line.
Monitoring m/c downtime, spoilage, utilizes raw material and manpower. Maintain 5”S shop floor.
Prepare Plan for preventive m/c, mold & utility maintenance as well as after identify faulty on mold and machine .then Coordinate with top management, Tool room & Maintenance dept. for corrective.
Ensure on IM Machine, Mold, Hot runner & utility carry on Preventive & Breakdown maintenance.
Ensure on new Mold & new Material trial and also installs in. molding machine, utility ext.
Ensure on required spare part for m/c,utility,mold,plant equipment’s,
Prepare manpower schedule plan, control and arrange training to improvement skill.
Ensure on FSSC system development and requirement documents controlling.
Coordinate & Prepare layout for keep raw material, packing material, tools, m/c install, store.

AMCOR RIGID PLASTIC ASIA LTD., PUNE (AN ISO 9001-2002 &14001, FSSC COMPANY Australia MNC)
DESIGNATION: - : SHIFT LEADER (PRODUCTION & Maintenance)
PERIOD FROM: - : APRIL- 2008 to MAY-2013.
COMPANY PROFILE :- AMCOR is a manufacturer of plastic Injection molded parts for food packaging & pharmaceuticals items like PET Preforms for Beverages Bottles,Injection Stretch blowing bottles(ISBM)& Hot filling crystallize r.The leading customers are COCA COLA, PEPSICO, Milton, Mac Donald, Amul & Hindustan lever.
JOB PROFILE:-
Working as a Shift Leader in Production .I was looking production & maintenance for plant.
Ensure Process setting/Trouble shooting on fully Robot- Automation Injection molding m/c.
Ensure Mold change & Product change over as per production plan.
Prepare Molding shop plan & schedule to meet daily, weekly & monthly target.
Prepare& Calculate total Daily Actual Production report (I,II&III shift) Vs. Plan Sheet,Rejection %.
Monitoring process variation, cycle time, rejections, wastage's & m/c down time.
Arrangement of resources to avoid any discrepancy in production line.Maintain 5”S shop floor.
Ensure P.M on IM Machine, Mold, Hot-runner & Utility Preventive & Breakdown maintenance.
Plan & Coordinate with Tool room & Maintenance dept. for carryout Preventive & Breakdown maintenance of Molds, M/C, robot Utilities.
Man power planning and ensure deployment of manpower to meet the schedule (shift wise).
Ensure &Coordinate with management for stock Raw material, Packing & Spare requirement plan.
Timely dispatch of finished goods & carrying minimum inventory.
Physical verification of FG, RM & WIP inventory.
Ensure on New mold material &color trial.
To ensure safety of all workers during all times of operation through continuous training and on-job feedback based on observation apart from formal training conducted by HR.

BADVE ENGINEERING PLASTIC INDIA LTD., PUNE. (AN ISO 9001-2002 & TS 16949-2002 COMPANY)
DESIGNATION: - : ENGINEER
PERIOD FROM : JAN - 2007 to APRIL -2008.
COMPANY PROFILE :- : Badve plastic Ltd is a leading manufacturer of Injection molded plastic products like of Automobile parts for BAJAJ , FIAT & PRICOL, House application part for LG,HAIER, Ra-cold,Video-con .
JOB PROFILE:-
Working as Engineer in Production as Troubleshooting on Injection molding machine.
Handle Mold Change, Man power and ensure deployment of manpower to meet the schedule.
Daily Actual Production vs. Plan Sheet. Detail Study of production line to increase productivity.
Implement infrastructural requirement to increase the capacity in production line.
Line balancing in production line. Ensure workers are trained to perform their duties.
Ensure that all prefixed quality parameters are followed to improve quality.
Coordinate with customer & supplier to ensure that the Quality requirements are understood clearly to avoid rejection & loss in terms of quality & cost.
Rating workers & prepare Skill matrix. Ensure implementation of 5’S.
Root cause analysis & ensure formulation of Section wise action plan & execution of the same.
Maintaining all records as per Quality Management system.
Review of ISO & TS formats & records & undertaking internal audits.
Coordination with ISO & TS Internal and External Auditors. Attending Quality Circle meeting.

TATA AUTO PLASTIC SYSTEM INDIA LTD. PUNE.
DESIGNATION: - : Associate Member (ZAP Leader) in PRODUCTION.
PERIOD FROM: - : SEP - 2003 to JAN - 2007.
COMPANY PROFILE :- : TAPSL is a leading manufacturer of Different types of interior& exterior Plastics Injection Molding Automobile part for TATA MOTORS (Tata Indica, Tata sumo, Tata safari), GM, Fiat, Ford, Toyota & Bajaj, Mahindra Renault are leading customers .
JOB PROFILE:-
Working as a Zone area Processing Leader (ZAP) in Production.
Ensure Process setting on Robot automation and QMC Injection Molding m/c.
Production change, Mold change as per given production plan,
Prepare& Maintains daily production report, PMS, FPA& MSA documents.
Monitoring the process variation & rejection % to avoid any discrepancy in production line.
Before Plan start identify faulty on mold and machine & coordinate with Tool room & Maintenance dept. for carryout Preventive & Breakdown.
Ensure on new Mold & new Material trial.


EXPOSED ON MACHINES:-
L&T Demag smart-350,250,60T. Batten field -500T & 1300T, SuperMaster-300T,350T, Ferromatic & Cincinnati Milacron.80T,400, 660T, Husky lx,xl,300T, HYPET 225T&400T,HPP4.0 400T &500T,HPET180T,230T, HMED280T, Hitian 200T,ASBPM, ASB650,70DPH ASB Nissei (ISBM), and SMF 3000speed Blowing Bottles.
Hot foiling M/c, Hot filling crystallization m/c, Hot welding press M/c, Screen Desco Printing M/C.
EXPOSED ON MATERIALS:-
PP,CPPP, RCPP, HCPP, HDPE, LDPE, PET, HIPS, GPPS, ABS, PBT, NYLON-6 & 6 6 with GF, PMMA, PC, PC-ABS4, PP GF, ZENOY, POM.
EXPOSED ON MOULDS :-
2 & 3 Plates mold, hot runner mold, Molds with valve gate with hydraulic & pneumatic core operated . Mold.32-96 multi Cavity hot runner ASB mold, Husky mold and Stack Tech mold.

AREAS OF EXPERTISE:-
PRODUCTION
PLANNING
MAINTENANCE
Mold