Ref. No. : CA - 12310 - (Senior Admin and Projects – with 37.3 years in Plastic Industry)

Education

Pursuing MSP – PPM from CADD Centre, Hyderabad for Project Planning & Management Diploma
Diploma in Mechanical Engineering from State Board of Technical Education, Hyderabad in 1986
Diploma in Industrial Management WeSchool, Mumbai in 2006

Skill Sets

IT SKILLS: AutoCAD, 5S, Kaizen, TPS, TPM, MS Office, Windows, Internet Applications

Work Experience

Techincal Consultant
Since May 2013
Company Profile: Offering consulting services for Product & Mould Design Development, Plant and Machinery procurement and Commissioning, Arranging the well trained skilled technicians, Productivity Development, Polymer Saving, Re-designing the existing packaging, Recycling of Plastics.

Business Unit Head
Oct 2012 to Apr 2013
Company Profile: Manufacturer of Packaging Bottles Jars,Plastic and PVC PU Products.
Job Profile:
Managing entire technical operations and administration of the Hyderabad plant.
Managing the 4 technologies under one roof Blow molding, Injection molding, PET preforms and ISBM.
Conducting in depth assessment of clients’ needs and providing innovative and cost effective packaging solutions.
Keep track of technical developments in packaging industry across the world and imbibe vital inputs to trigger inhouse developmental activities.
Design and implement norms of material consumption/process controls/ improvements to arrest incidences of process wastages and achieve overall operational economy.
Successfully secure & implement ISO Certification & systems (QMS) to ensure quality performance to international standards and also complied with various international audits as per the norms of the customer.
Draw production plans and monitor processing to ensure delivery within customers’ specified delivery schedules.
Judiciously utilize resources to maintain overall competitiveness.
Develop and nurture productive business relations with key accounts for prolonged business association.
Lead, guide and motivate a team of technical and sales professionals and enthused them to achieve budgeted business milestones.

Director
April 2011 to Oct 2012
Thanmaye Associates Ltd
Job Profile:
Spearheaded turnaround management initiatives, contributed strategic technical expertise in design / development of packaging materials.
Provided consultancy to Plastic, Metal, Beverage Industries as well as plant / machinery supply.
Understood and coordinate client’s needs customized the product accordingly & consulted with technical team to provide solutions.
Successfully developed technically qualified and well-equipped vendors for various packaging materials.
Concluded supply contracts on most reasonable commercial terms.
Re-organized operations of packaging department and streamlined packaging lines with effective process controls and enforcement of quality management systems.
Applied latest inventory management techniques viz JIT, lean manufacturing etc. to avoid excessive stocking/capital blockage. Optimized cycle times & logistics to realize maximum cost economy.

Factory Manager
Nov. 2008 to April 2011
Saafa Plastics Ltd
Job Profile:
Achievements
Reduced wastage to 1% from 20% in blow moulding.
Achieved a Polymer saving by redesigning the 10 Ltr pails to low weights.
Re-organised entire manpower management.
Purchased polymer for group requirements approx. 1300 MT/Month.
Commissioned 80 Ltr Wheel Bin mould, first time in East Africa

Role
Spearheaded efforts across handling entire spectrum of functions pertaining to production planning and control thereby ensured strict adherence to the time schedule, quality standards and total productivity maintenance whilst achieving pre-set production target.
Overall responsibility of managing the rigid packaging unit with 60 machines in two locations.
Looked after the entire project from start to finish for the 210 Ltr plastic drum plant, first time in Tanzania and was instrumental in placing the order for the complete plant.
Involved in the procurement of plant & machinery including the plant layout for USD 9 million Bottled Water Plant from pellet to filled bottle.

Techincal Director
July 2007 to Nov 2008
1-Africa Industries Sprl, DRC
Job Profile:
Entrusted with the responsibility of setting new plants in Kinshasa & Lumumbashi DRC, Ndola, Zambia with PET Stretch Blow Molding machines Semi-Automatic& 4 cavity fully automatic machines for packaging beverages
along with complete filling lines.
Kept a track of technical developments in packaging industry across the world and imbibed vital inputs to trigger inhouse developmental activities.
Realigned company’s strategic focus from local packaging to export packaging in view of global dynamics.
Successfully commissioned 3 units for their alcoholic beverage plants in Kinshasa, Lumumbashi DRC, Ndola, Zambia.

Production Manager - Plastics
Jul 2006 – Jul 2007
Insignia Limited, Tanzania

Plant Manager
Dec. 2005 – Jul 2006
Alpla India Pvt. Ltd., HP

Production Manager - Plastics
Jan. 2004 – Oct. 2005
Insignia Limited, Tanzania

Factory Manager (SBU Head)
1998 - 2003
Clear Plastics Pvt. Ltd., Silvassa

Factory Manager
1994 - 1998
Alphacon Containers Pvt. Ltd., Gujarat

Factory Manager
1986 - 1994
Clear Plastics Pvt. Ltd., Gujarat

Professional Achievements:
Instrumental in setting up of new units (Total 10 units in a span of 25 years) including 5 plants overseas.
Having experience in running 3 ml bottle to 30,000 ml (30 Ltr) Jerry cans.
Played a pivotal role in modifying the side- fed blow moulding head for better performance way back in 1997 for PE application.
Stellar role in setting up of PET bottles plant along with filling for Beverages: Alcoholic & Non-alcoholic.
Accredited for making the first soft touch bottles in India.
Designed the head tooling for Amway square 600 ml bottles on Windsor Blow moulding machine.
Co-extruded double layer Bottles on Indian Machines by participating in designing the head.
Designed & executed the running of PET-G on Indian EBM. Worked closely with material dryer supplier for proper drying of PET-G with Indian environment.
Played a key role in conversion of Vaseline Bottles from PVC to PET-G for Exports.
Introduced 3 ml bottle for perfume with PET-G &10 ml mascara bottle for Revlon in PET-G
Introduced Double Parision double station machines upto 30,000 bottles a day.
Worked closely with HLL for the bottles machinability improvement on shampoo filling machines upto 180 BPM from 80 BPM.
PVC Bottles for Baygon Spray with 5 Colour Screen Printing.
Two colour printing on Dove cream containers which doesn’t have registration Notch for second colour.
Instrumental in designing& commissioning PET bottles for Alfapet “Maji Poa” brand 350 ml to 12 Ltr.
Successfully implemented TPM & Kaizen in Clear Plastic Pvt Ltd (now it is Hitech-Clear Plastic, Asian paints group).
Successfully commissioned dosing bottles for Reddy Labs, with precise dosing of 1ml +/- 0.1 ml.
Ran 1st therimage machine for Pantene bottles in India.
Worked closely for Vicks containers conversion form Glass to Plastic with Richardson Vicks (now it’s P&G).

Future Goals

Want to head the complete business head in challenging markets and be a successful entrepreneur at later days

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