DEE From Govt. Polytecnic KushalNagar, Karnataka India in 1987 with 58%
A Result-Oriented Professional with 28 years of experience in Manufacturing Plastic Packaging Material PET, PP,HDPE & LDPE Packaging Items for FMCG, Beverages,Pharmaceuticals, liquor, lube oil, Health Care, Chemical & Pesticide.
Errection and commissioning of Blow Molding, , EBM, Injection Molding , Filler Machine & Packaging Machinery, Overall Machinery & Utility Operation & Maintenance , Plastic Industry , Beverages Bottling Plant Juices / Water & Dairy Product
Business Head
Since May 2014
Company Profile: A Toolroom Services to the manufacturing Industries.
Job Profile:
Responsible for Running the business.
Maintenance Manager
Oct 2009 to Apr 2014
Company Profile: A Leading Non Alcoholic Beverage
Job Profile:
Brewing Section(Cooking&Fermentation), Filmatic Filling line, Blow moulding &Utilities.
Maintenanc & Production Engineer
June 2008 To Oct 2009
Trade Kings Ltd.
In their Extrusion Blow moulding Plant .
Plant Manager/engineer
Nov.1996 To 200 March
Kings Plastics Ltd
In their Plastic packaging industry – Blow molding Injection, Bagmaking , Film & Pipe Extrusion.
Engineer Production & Maintenance,
July 1993 To March 1996
Multiple Industries Ltd
In their Plastic Packaging-Industry-Blow &Injection Molding, Pipe & Straw Making Plant.
Engineer Production & Maintenance,
1982 To 1993 June
Hoysala Blow Moulders
In their 220 L Drums Blow Molding & Injection Molding Plant.
Shift Incharge
1989 To 1992 May
Star Shoes India Ltd
In Their Poly Urethene Inection Molding Plant.(addidas & Power Shoes Soles).
Electrical Maintenance& Production Incharge,
1987 To 1989 July
S.b.packing
In Their Film Extrution Plant.(kabra-kolsite)
As Production & Maintenance Incharge.
1986 To 1987 Nov:
Shetron Cans Pvt Ltd
In Their Papercans/packaging Plant
Responsibility Held In The Above Plants :
All kinds of Mechanical &Electrical maintenance like scheduled and routine maintenance of plant and machineries, utilities etc. along with production and manpower handling..
Involved as Team leader in two major factory shifting work in Kings Plastics & Trade Kings .
In HEINRICHS BEVERAGES (SAB MILLER GROUP), handled their engineering spares , plastic Raw materials & finished goods Inventoary on monthly basis. the variance reports. Involved in Clean & Tag programme .
Handled Utilities like Air compressors, Gensets, Coal fired boilers, chillers , And in general Handled various drives, conveyors, Gear boxes, couplings , chains/sprockets,bearings, pumps.etc
Machine:- Blow Molding – AUTOMA ,MAGIC , BEKUM , BATTEN FELD ,CMP , JAGMOHAN ,GLOBAL PET .
Injection Molding - Windsor, Akar, Ferromatik Milacron, Dr ,Boy, Demag, Battenfeld
Areas of Expertise
Production Planning & Control
? Yearly, Monthly and daily production plan for the plant production, Plan/enhance the Capacity requirement, Daily and Monthly review of production output, Weekly review of raw and packaging material requirement, Control Plant Operations, manufacturing expenses and overheads.
? Overseeing production related tasks including production, control, process & trouble shooting.
? Developing new process concepts for production optimization, yield improvement and developing guidelines for sequencing of manufacturing activities on the shop floor (SOP).
Quality Control & Assurance
? Ensuring adherence to quality standards. Analyzing previous day rework/ rejection & take corrective actions and maintaining all related documents.
? Identifying areas of quality failures and taking steps to rectify the system.
? Handling quality assurance activities, audits, feedback improvements, customer claims etc.
Maintenance & Planning
? Overall Preventive Maintenance Plant Machinery & Utility Follow up it with down time.
? Coaching employees & counseling, appraising, ensuring optimum performance.
? Spare parts inventory.
? Mould Maintenance—injection&blow Moulding Moulds.
Product development
? Prepare Project costing, Prepare project Plans, Assist Management in sourcing and selection of equipments, Execute the project plan, Oversee the contracting jobs .
? Looking after the development of new products & Increase sales.
Manpower Management & Training
? Assessing the training needs of the various employees in co-ordination with the various department heads in the respective departments.
? Coaching employees & counseling, appraising, ensuring optimum performance..
Manufacturing- Plastic Packaging Material PET, HDPE, LDPE & PP ,PVC Packaging Items For, FMCG, Pharmaceuticals, liquor Bottle ,Cap& lube oil can.
? Operation & Maintenance PET Stretch Blow Molding, , EBM & Injection Molding Machines.
Bag making Machine , Pipe & Film Extrusion Machine .
? Overall Machinery &Plant Maintenance Ensuring Machine Availability above 90%, Oversee Preventive and Predictive Maintenance Program, Communicate with Equipment Suppliers for related issues.
? To Effectively Utilize the Team to Reduce Down time, Mold Change time using SMED.
? Monitor & improvement in OEE Quality, Productivity, Rejection .Packaging Material.
? To Effectively utilize man power at all levels to Develop &Training Multi-skill team of Engineer, Operator, Technicians & Helpers ,die setters.
? Oversee the Quality Control Process, Ensure GMP.
Growth
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