Ref. No. : CA - 21471 - (Production - Moulding – with 35.5 years in Plastic Industry)

Education

Diploma in Industrial Electronics From Bombay Technical Board in 1991

Diploma in Mechanical Engineering From Bombay Technical Board 1990

Industrial Safety (Project Done in D.M.E).

Robotic & Artificial Intelligence (Project Done in D.I.E.).

Work Experience

Technical Director
Since Oct 2013
Company Profile: Manufacturer of kitchenware, homeware products, PET products and plastic furniture
Job Profile:
Company has 51 Injection machines (Billion France, Omega ferromatic Linfa China) Monthly production now is 900 Tons. Before it was 670 Tons.
Introduced ideal process parameters setting to increase the productivity with good quality.
Improved Water cooling system to save 30% energy cost.
Introduce Preventive Maintenance To Reduce Breakdown And Electric Motor Failures.
Taking up Erection of three gas generator of 1450 KW with Synchronize distribution panel.
Costing of advert products.
Co ordinate with sales team for better performance and timely delivery of products.
Planning of production for minimum of WIP.

General Manager – Operations
Apr 2012 to Sep 2013
Company Profile: Manufacturer of House Hold Products like Casserole, Tiffins, Flasks, Water Bottle & Ice Bucket, Water Jug
Job Profile: 
Leading a team of 550 people to implement production, planning, packing, purchase, dispatch, administration and cost reduction.
Achievements:
Increased Production by 40%.
Introduced On Line Packing.
Value stream flow for PU Filling and Packing.
Rectified mould for maximum productivity.
Took project of energy saving and successfully implemented reduced energy cost by 25 %.
Team building training for all staffs.
Implemented CANDO.

Manager – Production
Jun 2009 to Apr 2012
Company Name: Princeware International Pvt Ltd.
Job Profile: 
Leading a team of 450 people to implement Production, Planning, Printing, Packing & Manpower planning for an entire unit of the factory
Moulding Shop – 54 Injection moulding machines of Windsor, Toshiba, L&T and Cincinnati, Power press, T/R machines, Overhead crane.
Blow moulding shop – 6 Blow moulding machines of CMP & Rana &sons, machine capacity is from 2 ltr to 100Ltr.
Pet line moulding shop –3 Ferromatic, Milacron machines, 150T Petline970 series. 
PU filling machine – 3 Ranko make High pressure and Low pressure PU machines.
In Utilities -- Compressors (screw & reciprocating type.), Air dryers, D.G.Set (1250KVA), Cooling towers, Chillers up to 15TR.
Printing & Hot Stamping Shop: Screen Printing & Hot Stamping Processes for domestic & export items of 10,00,000 items/month 
Achievements
Increased Injection Moulding M/C Production by 40% 
Reduced Overall cost by 30%
Reduced rejection from 7.5% to 4.0%.
Increased Mould OEE from 73.5% to 93 %.
Reduced Grinding stock from 58 Tons to 4 Tons. 
Reduced WIP from 18 Tons to 8 Tons
Implemented Conveyor System for the entire packing area thereby reducing the manpower by 50% & increasing productivity by 30%.
Implemented CANDO successfully. 

Technical Director 
Jul 2003 to May 2009
Company Name: D.V. Plastics
Job Profile:
Developed new multi cavity moulds for Jari Bobbins, textile cone, pen caps.
Used different materials with cost effect such as PP, PPrafia, ABC, Poly carbon.

Manager - Production
Sep 2001 to Mar 2003
Company Name: Dana Plast
Company Profile: Leading household plastics manufacturing company, products are pre-dryer, chiller, grinder, mixer, screw-type air compressor, 500 KVA generator, and cooling towers. 
Job Profile:
Achievements
Production planning, control, maintenance watch &responsible for there output tonnage of m/c ranging from 80 to 350 tons.
Detail production report (m/c efficiency, mould efficiency, production output on daily & monthly basis)
Maintenance of m/c, prevention & breakdown maintenance, spare part procurement, stock up gradation.
Developed system of preventive maintenance.
Maintenance of auxiliary equipments.
New mould trials & check ups.
PET performs manufacturing company had also table water plant at other site. For which we supplied PET performs of 24 gms.

General Manager
Jul 1998 to Aug 2001
Company Name: Patkun Nig. Ltd. & Patlene Nig. Ltd - Company Profile: Manufacturer of P.U., P.V.C. soles & P.V.C. pipe, Roto moulding tanks.
Job Profile: 
Achievements
Visited Italy for P.U. Process training (COIM & EPAFLEX)
Handled 40 stations for  P.U. sole M/C (B.G.M.)
Increased production & sales up to 40%.
Looked after administration, sales, production, maintenance

General Manager
Feb 1993 to Mar 1998 
Company Name: Afropak Ltd
Company Profile: Manufacturer of 150 tons of injection moulding household plastic articles
Job Profile: 
Increased production from 80 tons to 150 tons per month.
Promoted to G.M. from 1994.
Took job contracts from UniLever brothers, Comcoreft group.
Maintained healthy relationship with government officials (VAT, Excise, Union, Tax Departments)

Plant Engineer
Jan 1991 to Jan 1993 
Company Name: Superfine Industries  
Company Profile: Manufacturer of household items, thermo ware, paint containers etc
Job Profile:
Achievements
Installed, Erection, 21 injection moulding m/c from china (Tatming, Cosmos, poyung) & India (Windsor).
Planned complete cooling system (drain type).
Planned complete electrical layout (Gen-set to bus bar to m/cs).
Production planning mould changes co-ord with sales department.

Future Goals

Growth

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