Ref. No. : CA - 18246 - (Production - Moulding – with 31.7 years in Plastic Industry)

Education

M.B.A (Operations Management) From National Institute on Retail Management, Bangalore in 2011 With 69%

Diploma in Electrical and Electronics Engineering From SIT, Trichy in 1991 With 70%

Skill Sets

Significant exposure in all erection and commissioning activities thereby ensuring completion of projects within time and cost frames and effective resource allocation to maximise outputs
Deft in managing preventive & breakdown maintenance of various rotary & static equipments, utilities including Injection Molding Machinery and Blow Molding Machines, reducing downtime and enhancing operational effectiveness of equipment; adept in diagnosing & rectifying faults for enhancing productivity & systems
Rich experience in managing PET & PP processes and undertaking analysis & troubleshooting of Hydraulic & Pneumatic Circuits and Molds; proficient in developing & streamlining systems to enhance operational effectiveness
Expertise in implementation of quality tools such as Six Sigma, Kaizen, 5S and ISO 9000-2008
An effective communicator and team leader with skills in crisis management, troubleshooting, team building and planning & managing resources

Work Experience

Unit Head
Since Aug 2013 
Company Profile: Leading manufacturer of Plastic productsd with production capacity of 10MT per day; its reputed customers include USL, GSK, Pfizer, Cipla etc.
Job Profile:
Developing & implementing production plans as per sales and pending orders; ensuring timely accomplishment of production targets within the time & cost parameters; implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials and energy consumption
Performing predictive/breakdown/preventive maintenance and de-bottlenecking for enhancing plant capacity; identifying areas of obstruction and taking steps to rectify problems
Reviewing existing processes and re-designing the same to enhance operational efficacy; scheduling and planning predictive, preventive maintenance by following MTTR & MTBF techniques; undertaking machine breakdown analysis.
Supervising the safe installation and commissioning of equipment; conducting tests & inspections to ensure operational effectiveness of plant & utilities; reviewing drawings, layouts, diagrams and technical specifications; reviewing & analyzing contractor's change order proposals & submittals
Devising system & process changes for qualitative improvement in productivity and reducing the rate of rejection; conducting HAZOP study, risk assessment & suggesting suitable modifications for safe working; striving for continual improvement and implementation of safety systems
Interfacing with people at all levels, managing healthy work environment and inculcating bonded teamwork with high work ethics; assisting the team members to achieve the task within agreed parameters and enhance efficiency

Highlights:
Demonstrated excellence in undertaking complete operations & maintenance of Diesel Generator, Air Compressors, Dehumidifier Dryer, Chillers, Cooling Towers, RO Plant, ASB Injection Stretch Blow Molding Machines (70DPH, 70DPW, 50MB, 250H, 650H), Cincinnati Milacron Injection Molding Machines up to 150 tons and Two Stage Stretch Blow Machines
Successfully carried out troubleshooting of PLCs & Electrical Controls and of mechanical problems in ISBM & IMM
Knowledge of process of PET, PP, PS and PC in various machinery & related mold issues
Developed & implemented SOPs and followed up on the same
Instrumental in maintenance of Engineering spare parts with minimum inventory
Successfully executed various projects on plant expansion, modification and upgradation

Technical Manager 
Mar 2013 to Aug 2013
Company Profile: Manufacturer of rigid packaging. Reputed customers include USL, GSK, Pfizer, J&J, Hatsun, etc.

Dy. Manager- Production & Maintenance
May 2004 to Mar 2012
Company Name: Manjushree Technopack Ltd.,
Company Profile: Company with production capacity of 25 MT per day and having reputed customers like Cadbury, PepsiCo, GSK, Tupperware, Hatsun, GRB, MTR,TATA Tea etc.

Senior Production Engineer
Jul 1997 to May 2004
Company Name: Narang Plastics (P) Ltd

Supervisor Production / Maintenance
Oct 1995 to May 1997
Company Name: Jauss Polymers Ltd

Production Engineer
Jun 1992 to Oct 1995
Company Name: Livia Polymer Bottles (P) Ltd.

Trainings Attended:
Attended Pneumatic, Electro Pneumatic and PLC Course from Foremen Training Institution, Bangalore

Future Goals

Seeking challenging assignments in Project Management / Production / Operations & Maintenance with an organisation of repute in Plastics / Packaging industry 

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