Ref. No. : CA - 28911 - (Designer & Product Developer – with 27.1 years in Plastic Industry)

Education

Designing

Skill Sets

Equipment Manufacturing Industry (Hands-on Experience: 15+ Years)
Bucket Elevators - Belt / Chain Centrifugal Discharge, Belt / Chain Continuous Discharge, Chain Positive Discharge , Belt High Speed Centrifugal Discharge for agricultural applications -

Rotary Airlock Valves - Drop Through, Off-set, Blow Through, For Pneumatic Conveying applications, For Metering applications

Chain Conveyors - Hinged Pan Conveyors for handling Paper bales, Triple strand heavy-duty Skid Indexing Conveyors for Tyre industry for agricultural applications , Cartons/Box handling Slat Conveyors

Work Experience

Consultant
Since 1997
Company Profile : Manufacturers of Bulk Material Handling Equipments including Bucket Elevators (Chain / Belt), Chain Conveyors, Rotary Airlocks, Screw Conveyors / Feeders and ancillary equipment's.

Design Experience
Designed Bucket Elevators for elevating Ceramic powder
Designed Bucket Elevators for Poultry Feed
Designed Bucket Elevators for Glass industry
Triple strand heavy-duty Slat Conveyor for Tyre industry
Inclined, Reversible Slat Chain Conveyors for handling Cartons and Sugar bags
Hinged Pan Chain Conveyors for handling Paper bales feeding to Pulper
Rotary Airlock Valves for feeding Sodium Sulphate to Reactor
Rotary Valves for Fly-Ash
Rotary Valves for Palm Nut / Kernel Dust
Rotary Valves for Ceramic powder
Screw Conveyors / Feeders

Procurement
DRIVES
Induction Motors (Foot Mounted / Flange Mounted etcetera), Speed Reducers (Worm / Helical / Spiral / Bevel etcetera),
Brake Motors, Geared Motors (Worm / Helical, Solid / Hollow output etcetera) in different mountings and M.O.C’s.
Transmission Chain (Simplex / Duplex / Triplex etcetera), Belts (‘V’ / Toothed etcetera),
Couplings (Pin-Bush / Tyre / Fluid Couplings etcetera), Holdbacks / Backstops ( Sprags / Rollers etcetera)
Brands Used : Elecon, Greaves, Power-Build, Bonfiglioli, Shanthi, SEW Eurodrive and many others.

Bearings
Ball Bearings, Roller Bearings etcetera in Cylindrical / Taper bore, Adapter Sleeves, Locating Rings, Split Plummer Blocks and Housings.
Pillow Block Units in different mountings and styles.
Life-lubricated and sealed bearings (ZZ etcetera) for Conveyor Idlers, Rollers and other parts.
Brands Used : SKF / ZKL / FAG / NTN / FYH / ASAHI / MASTA / AUSTIN and many others.

Pulling Members
Conveyor Belts (800 mm W / 1000 m W) in M-24 grade / other constructions for Troughed Conveyors.
PVC / Food grade Belts for flat, sliding conveyors with patterns and stoppers, customized for special applications.
Link-Plate / Round link Chains (4” Pitch and upwards up to 12 “ P , breaking strength 25 / 30 Tons per link, depending upon application).
Chains in SS 304 / SS 316 and other constructions, customized for special applications.
Brands Used : Rolcon, Reynolds, In-house fabricated and many others.

Steel / Plastics
Mill rolled Channels, Angles, I Beams, Rails, Flats, Plates, Profile-cut sections etcetera.
Sheets (Less than 4 mm thick), specially cut, formed and customized for need-based applications.
M.S., SS, Castings in different materials and in different grades, High Carbon Steel and special materials depending upon individual applications.
Heat-Treated, tempered, quenched, carburizing, nitriding, Chrome-plating, Nickel plating and other special processes.
UHMW, PTFE, Nylon 6 sheets, rods and customized profiles.
FRP components and FRP lining.

Miscellaneous
Shop Floor Consumables like Welding Rods, Safety Accessories, Tools, Tackles, Grinding wheels etcetera.
Castor wheels, Jacks, perforated sieves, gratings, hand-rails, rack and pinion etcetera
Everything and anything, which an Engineering company, manufacturing customized equipments needs.
The Above List From A To E Is Not Exhaustive But Indicative.

Execution And Site Trouble-shooting Experience
Manufacturing of Belt Conveyors, Chain Conveyors, Bucket Elevators, Rotary Airlocks, Screw Conveyors etcetera.
Manufacturing of Auxiliary equipments such as Sliding Gates, Flap Valves, Ducting, Hood, Hoppers, Silos etcetera.
Modifications, Rectifications, As-built drawings for records, problem solving etcetera.
Oversee site installation (On few occasions), commissioning, trial-run etcetera.

Experience Of Co-ordinating With Various Agencies
To co-ordinate with various departments of Consultants, End-users and Vendors.
Inter-Department co-ordination : Design / Shop-Floor / Vendor / Sub-Contractor etcetera.
In short : To collaborate with all the stakeholders up till the point of final closure.

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