Ref. No. : CA - 1979 - (Costing – with 24.6 years in Plastic Industry)

Education

PGD-PPT in (Plastic Technology) from CIPET, Lucknow in 1999.
B.Sc, (Chemistry) in 1996.

Skill Sets

Production Planning

Work Experience

PPC Incharge (MRP Controller in SAP PP Module)
Since March 2007
Reporting to AVP Operations
Company is leadingmanufacturer of Auto components (Electrical magneto, CDI RR, Plastic Parts, Painted parts and matellic parts as Input, output shafts, crankpin and valves for automobile customers
Expertise:
Making Monthly and MD Review meeting data
Raw material scheduling for shop floor production and purchase
Calculating company raw material cost as per production and purchase
New product costing and cost controlling by process and managment of plant
Capacity Evaluation for shop floor through SAP
5-S and 3-R implementation in plant and trained to subordinates about its advantages
Customer follow up for quality related problems and new business
Production planning and control of inventory according to requirement and arrangement in case of any shortage of material
Searching for alternate sources of material and moulding in case of emergency
Developed alternate sources for moulding and material
Have worked on Latest Technology GAS INJECTION MOULDING System of Battenfeld, Gain, & GAIM of UK.
Material handled: PC, PC-ABS Blend, NYLON-GF, ABS, ABS F/R, SAN, GPPS, HIPS, PP, HDPE, LDPE, LLDPE, etc.
Machine handled:
Handled Injection Moulding Machines, CNC & N.C. type from 80T to 1200T.
Like - TOSHIBA, ENGEL, CINNCINATI, Haityan Electronica, L&T, LG IDE, CLF, WINDSOR- SP, Ranges from 80T to 1200T GAS INJECTION MOULDING of Battenfeld, Gain Technology Systems USA, & GAIM of UK
Hot runner system Yudoo.
Central Material Feeding System from LTM Motan Germany.
PRODUCT Wt. Ranges from 5 gms. to 3500 gms.

Manager-Production & PPC
Starion India Pvt. Ltd. Greater Noida
June 2002 to Feb 2007
Job Profile:
Process establishment & Process Control with minimum rejection
Man Power Planning and Recruitment of man power for the shop (Production, Maintenance, Tool Room)
Training and Induction of Man Power in Plastic Moulding & Application Techniques.
Preparation of Technical Manuals highlighting Injection Moulding Process.
Preparation of Shop floor Operation Plan, Moulding Quality targets, job motivational aspects for employees.
Production Planning and Control.
Installation & commissioning of Injection Molding Machines.
Monitoring of Production Production Efficiency and Percentage of Rejection.
Successfully implemented 5S.
Active participation in KAIZEN activities in our production area.

Executive Engineer Production - reporting to Manager Production
Feb 2001 to June 2002
With Evershine Moulders Ltd. Dharuhera (An ISO 14001 company)
The Company deals with automobile components and consumer products like Automotive Components, TV Beznet, Washing M/c., Refrigerator, A/c. Components supplying to various leading companies like Lumax Industries Ltd., AG Industries Ltd, Electrolux Kelvinator, LG Electronics, Panasonic, Philips, Salora, Onida, ox by various Injection Moulding Machines CLF-350 TO 1380 T, Toshiba 650T, Mitsubishi-850T.

Engineer-Production - reporting to AGM works
August 1999 to Feb 2001
With Noble Moulds Pvt. Ltd. Noida
Company Profile:
Manufacturer of Monitor Front and Back cabinet of 15 and 17 inches for IBM and Samsung using ABS F/R in White and Black Color. The organization mainly deals with TV Beznet, A/C Components, Moulded Furniture of leading companies like Samsung, LG Electronics, Panasonic, Philips India Ltd., Konka, Onida, LML, Usha Singer, National Plastic, Polyset etc.
Job Profile:
Handled ENGEL 1200 Machine with Robo, Cinncinati-Magna 775, Sigma 400, Electronica 210 Haityan 80 and Gain Technology System for Gas Assisted Moulding.
Production Planning and Control.
Customer Support with Quality related problem.
Successful trials of new moulds at customer end.
Mould modification and their maintenance.
Installation and trials of new machines.
Increasing the productivity with quality.


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