Ref. No. : CA - 14604 - (Maintenance and Service - Electrical – with 26.3 years in Plastic Industry)

Education

B E in Electrical Engg from Pune University, in May 2006 with 58.50%

Diploma in Electrical Engg. from Pune University, in June 1998 with 66.11%

Skill Sets

A competent professional with more + 16 years of experience in the field of Maintenance, Project planning & Management, Electrical & Mechanical Engineering, Installation, Testing & Commissioning.
Skilled in predictive, planed, breakdown and preventive Maintenance to maximizing productivity.
Maintain all systems example as Automation with PLC, HMI, Hydraulics and pneumatics.
Adept in managing erection & commissioning activities involving resource planning, in-process inspection, team building and co-ordination with internal / external departments.
Acting as an escalation gate to resolve critical issues and conducting various training sessions for enhancing the performance and quality of service.

Work Experience

Chief Engineer (Head of Maintenance dept.)
June 2012 to Sept 2014
Company Profile: Design, manufacture and supply of top quality pre-engineered steel building

Sr. Manager - Electrical (HOD)
Nov 2009 to Mar 2012
Company Profile: Manufacturer of ERW pipe, lighting equipment, Fabrication and galvanizing of High mast and poles.

Sr. Engineer –Maintenance / Project (HOD)
Mar 2007 to Nov 2009
Company Name: Zamil Steel Buildings India Pvt. Ltd
Company Profile: A flagship company Zamil Steel (MNC) Group, manufacturing of PEB steel structure and TLT, Head office in Damam, Saudi Arabia)

Engineer - Maintenance / Project
Aug 2003 to Mar 2007
Company Name: Bajaj Electricals Ltd.
Company Profile: A flagship company Bajaj group, manufacturing of high Mast & TLT structure steel, H.O. in Mumbai

Engineer - Maintenance / Service
Aug 1998 to Aug 2003
Company Name: Sparkonics India Pvt. Ltd.
Job Profile:
An ISO 9001 company manufacturing SPM machines

Key Deliverables across the tenure:
Project management for Bajaj Electricals’s New plant at Ranjangaon, Maharashtra, India. Zamil Steel plant Buildings at Ranjangaon, Pune and at Malanpur, M.P. India, New PEB Plant Set up in Ghana, (West Africa).

Job Profile
Conceptualizing detailed project planning & project execution plans after thorough discussion with consultant.
Timely delivery the project activity.
Listing down the resource needs for projects, after considering the budgetary parameters set.
Monitoring project status during the course of periodic project review meetings.
Preparing Method Statements including inspection and test plans.
Installation, commissioning and maintenance of Generators, 22 and 33 KV operating equipments and substation.

Operations & Maintenance / Troubleshooting:
Finalizing preventive and predictive maintenance schedules to ensure optimum performance.
Reducing the maintenance cost by selecting the correct vendor for spare arrangement and management
Preparing & maintaining the checklist for autonomous maintenance & maintained history cards for equipment.
Resolving technical issues through root cause analysis and provision of technical support / data to internal customers. Studying & analyzing the data to find the root cause of machines.
Tracing out and studying the old configurations of machines and developing the most effective method for implementing the new engineering change for the products in field.
Machine automation.

Plant Management
Supervising all site activities including providing technical inputs for methodologies of installation and commissioning of Electrical Equipment & Systems.
Identifying & developing a reliable Vendor source for achieving cost effective purchase of equipment, accessories, material with timely delivery so as to minimize project cost.
Implementing ISO, 5S, TPM procedures, Total Quality Management principles and checks.
Ensure OEE of plant equipment. And maximum utilization Electricity, water, gases etc.

Installation & Commissioning
Supervising installation and commissioning of equipments, followed by trial runs.
Ensuring effective site management and discipline to ensure safe & timely execution of the projects.
Meeting targeted performance/ quality & quantity parameters and thereafter handing over of the plant.
Handling the mechanical work, fire fighting and plumbing with electrical.

Techno Commercial Functions
Executing detail engineering initiatives with inputs on Electrical Equipment & Systems for construction drawings based on general arrangement drawings completed during basic engineering phase.
Developing tender documents based on detail drawings and specifications to obtain firm construction bids from contractors and equipment vendors. Assisting the Management to finalise the tender bids.
Handling suitability identification and economic sizing of different equipment, costing, preparation of bid documents as part of proposal engineering initiatives.
Liasioning with statutory requirement in government authorities.
Training to all staff regarding technical knowledge to reduce down time.
To work out the costing of power consumption units and its monetary value and to undertake power saving plan

Noteworthy Highlights
Increased productivity & plant capabilities. Took Initiatives to streamline/enhance production processes.
Successfully implemented customer supplied technology transfer project. Reduced breakdowns and downtime through effective maintenance

Other Technical Training
PLC and Automation training at M/s ACS Pune.
Attended vocational training in M/s Anant Capacitor Pvt. Ltd. Pune.
Participated in Dipex-98 at Nasik

Management Profile:
An effective communication and excellent relationship management skills
Strong Analytical, Problem solving & Organizational abilities.
Assisted and guided the maintenance workers in carrying out the maintenance and repair work.
Maintained all maintenance shop equipment’s & repaired/replaced them to ensure proper functioning.
Resolved maintenance problems and recommended measures to improve conditions and operations of machines & equipment.
Supervised the maintenance staff (local), conducted performance reviews of workers and technicians.
Provided strong leadership and technical expertise to maintain existing procedures & drive continuous improvement.
Used techniques & guidelines set by company to ensure a safe environment around plant and premises.
Maintained records and tracked work orders, spare parts and maintenance history of equipment and others through computerized system.
Designed and documented manuals to simplify the work for the maintenance departments in the future.
Based on experience used different ways of improvement & expansion in current facility to the clients

Industry Project specific Experience:
Basic & detail engineering of Electrical system, planning, drawing, budgeting, procurement, inspection & execution of 4.5 MVA and 3.0 MVA Plant activity independently.
Demonstrated & trouble shooting abilities while working on PLC, drives, HMI, Hydraulics, Pneumatics and Conventional machines.
Exposure in fully furnished automatic and manual galvanizing plant's Operation and maintenance.
Working in sheet metal industry, Rolling mill, fabrication & piping industry, Structural steel Industry
Ability to manage any plant Electrical equipment

Plant and Machinery specific experience:-
Experience of Problem identification and solving abilities for,
EOT Cranes up to 40 ton including China Make, Mobile cranes (Hydra), fork lifts, Jib cranes, Monorail automatic crane etc.,
Steel Fabrication Industry: CNC Press break up to 1200 ton, Hydraulic press up to 200 ton, Hydraulic shearing up to 25 mm, CNC Folding press, CNC Profile cutting and burning m/c, CNC angle punching line, CNC Plasma cutting, Angle Punching and shearing, Welding m/c.
Steel Structure Fabrication: Sheet roll forming auto line, Panel roll forming line, down spot m/c, Arc and MIG welding m/c, Saw welding m/c, Auto pole closing and welding, Auto beam welding line, Auto flange and web welding line, HR band saw 500mm, Imported GI plant, furnace, induction heaters, Any GI plant, pole swage m/c, Pole straightening m/c, Auto and manual threading lines, Automatic and Manual painting line, Shot blasting Machine

Store Equipment’s: Organ, Oxygen CO2 storages and LPG tanks , Diesel tanks, water tanks operating and maintenance,
Pipe & Rolling mill Industry: Slitting of HR and GI coils, Cut to length line,
Pipe mill roll forming up to 8”, HF welder, Auto end facing, Auto hydro tester, Pipe straightening, pipe bending, Injection Moulding press, Auto and manual threading, GI.

Bolt & Nut Forming Machine: Auto as well as manual bolt makers,
Automobile leaf Spring and Trailer, Tripper and Tanker steel body Fabrication:- M/cs and equipments.

Utility & Workshop Machinery: Compressors screw up to 1000 CFM, boiler 2 ton capacity, Cooling towers, ETP, STP, Pump house, Diesel yard, Drill m/c, Lathe m/c, Milling m/c, Grinding M/c, Spark erosion M/c.
DG set up to 1500 KVA, Transformer up to 3000 KVA, Auto PCC up to 4500 KVA, ACB, Switchgears , PDB, MCC, 33 & 22 KV line substations with HT VCB and SF6, All Manual conventional and non conventional m/c,

Electrical Automation: Ac drives DC drives, PLC, automations. With mechanical work. And many other small SPM machines, Etc.
PLC and automation training (CPP)
PLC- Siemens, Allen Bradley, Mitsubishi, Messung, ABB, Omron, etc.
SCADA - Elipse, Rs view 32.
HMI/MMI-Mitsubishi (Bezier)
AC Drive - Siemens, ABB, Mitsubishi, Yasakawa.
Servo drive - Melsec

Professional Synopsis
Project Planning and Execution
Process Management
Erection & Commissioning
Equipment Selection/ Testing
Utility management
Technical Troubleshooting
Techno-commercial Operations
Vendor Management
Planning Maintenance
Electrical & Mechanical Maintenance
Automation - PLC, drive
Cost Reduction Initiatives

Future Goals

Aspires to pursue managerial assignments in the field of Maintenance, Planning, Project Management, Automation, Site Management, Electrical & Mechanical Engineering, Installation and Testing, Commissioning with an organization of high repute

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