• Gender: Male
• Age: 48
• Designation: Department Head
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 28.3 Year(s)

Education

Diploma in Electron ICS & Electrical Engineering From Government Polytechnic, Nainital, in 1996

Skill Sets

Project Management Spare Part Management, Operation & Maintenance
Safety management, Team Management, Liaison / Coordination, Strategic Planning, Troubleshooting, Plant & machinery Management.

Change Agent, Team Player, Analytical
Collaborator, Communicator, Planner.

Work Experience

Head (Electrical)
Since Feb 2015
Company Profile: Manufacturer of Plastic chair/table/cooler/Water tank/food flask & many plastic items.
Job Profile:
Spearheading entire gamut of operations of TPM activities including training of operators and maintenance men to ensure increase in MTBF and reduction in MTTR of plant equipment & machines.
Applying predictive, preventive and corrective maintenance to minimize machines downtime and enhance overall operational efficiency.
Executing root cause analysis of failures and providing quick breakdown solutions to put the machines back in operation.
Charting consumption pattern of spares and certifying availability of reasonable inventory of spares to address maintenance calls.
Generating and preserving whole maintenance documentation through breakdown charts, planned v/s actual b/d charts, consumption charts history cards, so on.
Conducting ‘Why-Why Analysis’ for major and repeated breakdowns.
Supervising the overall planning, organization and management of all aspects of projects & maintenance operations.
Working out various requirements with respect to equipment, machines, manpower & monitoring overall operations for ensuring effective maintenance operations.
Planning engineering & maintenance activities, spare parts planning, execution of maintenance repairs and preventive maintenance thereby ensuring safe, reliable and effective operations.
Setting-up quality & maintenance standards, ensuring optimum utilization & deployment of available resources to achieve organizational objectives.

Asst. Manager (Maintenance Electrical)
Jul 2011 to Dec 2014
Company Profile :

Senior Engineer (Maintenance)
Feb 2000 TO Jul 2011
Company Name : Moser Baer India Ltd.
Job Profile :
Products: CD-R, CD-RW, DVD & 1.44 FD

Engineer (Electrical)
May 1996 to Jan 2000
Company Name : STJ Electronics Pvt. Ltd.

Knowledge Purview
Electrical & Electronics Machines
AC VFD/SERVO VFD /3 phase induction motor / AC Servo Motor / Resolver / Encoder use in Precise Motion Control.
PLC (Simetic S7 series / B&R), Sensing devices i.e. Photo Electric Sensor, Proximity Sensor (Inductive / Capacitive), Vacuum Sensor/ Switch, Electro - Pneumatic Switch and vacuum Pirani Gauge
MMI /VFD Software (Loading / Unloading) of Drive System / Position Adjustment (Teaching) of Robotic System.
Calibration of Transducer (Displacement Type / Pressure Type)
Star/delta starter/soft starter/ACB breaker.
Hopper Dryer / Mould/HRTC Temp Controlling System.

Utility Maintenance:
DG Set-up to 1010 KVA / HT-LT Panel / VCB Breaker /ACB Breaker / Transformer up to 2000 KVA / AVR up to 750 kva/Air Compressor /Cooling Tower / Chiller / Air Dryer /Water softener Plant / ETP-STP Plant / RO Plant/Ultrasonic welding machine / SPM Machine / HRTC Panel/Robot/Calibrations of instrument / Maintenance of 11KV / 33KV AB /XLPE Cable / ACSR Conductor fault.

Hydraulic Machines (Troubleshooting):
Servo Valve (Moog Make), Solenoid Operated Hydraulic Valve with Pilot Operation, Hydraulic Cylinder, Hydraulic Motor, Accumulator System, so on.

Pneumatic Machines (Troubleshooting)
Pneumatic Valve, Pneumatic Cylinder, Electro-Pneumatic Switch, Pneumatic Battery Control System, Vacuum Control Switch, Vacuum Pump, Vacuum Generator and Pressure Switch.

Mechanical Troubleshooting:
Precise adjustment of Hydraulic / Pneumatic Cylinder / Injection Unit / Mould / Motor / Shuttle / Conveyor System.
Injection Molding Machine Maintenance: (Up to 2700 T) L&T / LS / Feromatic Milicron / Hwachine / Ube / Jsw / Netstal Machines
Blow Molding Machine Maintenance: Cmp & Jagmohan
Roto Molding/pulverizer Machine Maintenance: M plast, Fixopan, Polyvinyl, Reduction Engineering
Diesel Generators Up To 1 mv Mikano / cummins, Ht Transformer 33kv/11 Kv (Voltam / Schneider / Kirloskar)/vcb /Acb Breaker (Abb/schneider Etc),air Compressor (Elgi / Air End), So On.

Notable Achievement across the Tenure
Acknowledged for effectively executing modifications in synchronization circuit between injection molding machines & attached upstream system.
Productively abstracted and improved auto start stop circuit of injection molding machine after alarm reset by upstream system for wastage control purpose, which resulted in save plastic raw material
Planned, scheduled and executed ‘Energy Saving Project, Spare Cost Saving Project and Six Sigma Project’ by taking KWH / COST / down time measures which resulted in energy/cost/break down reduced
Merit of getting appreciated with ‘Cash Award’ for coming up with and providing successful & creative suggestions in 2004.

Project Installetion / commisioning
New Plant Installation in GeePee Industries Nigeria
Food Flask (Commissioned)
Roto Tank plant (Commissioned)
Chair Plant (Commissioned)
Blow Tank project (Under commissioning)
Utility /Powerhouse -33Kv incomer (commissioned) (Utility 33 KV XLPE Cable / 33KV HT transformer/Electrical breaker panel/Earthing pit installation/electrical cable load calculation/air compressor/Generator/ planning of load distribution/cooling tower/injection molding installation/Roto Molding/overhead crane/Printing machine installation/PU machine installation/packaging machine installation and plant lighting installation.

Profile Summary
Experience in Plant Maintenance/Operation & New Project Installation / SLD Electrical Layout with commendable focus & control in root cause analysis & repeatable break down maintenance with key focus on by ensuring optimal utilization of resources
Leveraging skills in ensuring smooth functioning of overall maintenance operations as well as enhancing OEE and ensuring that achieve 100% production target with quality standards.
Proficient in examining break down graph & recording of equipment/machine history & analysis the history records for increasing life cycle of machine spare.
Schedule & Planning of preventive maintenance according break down data/ history of machine
Proven expertise in implementing modification, energy conservation projects with effective deployment of manpower, machines and material resources.
Efficiently handling TPM activities including training of operators and maintenance men to ensure increase in MTBF and reduction in MTTR of critical machines
Work approach in pillar core team member, 5S activities, Kaizen, Six Sigma, TPM. True team leader, trainer and motivator with excellent verbal and written communication skills
Rich experience in installation, commissioning & maintenance of injection molding (up to 2700T) / Blow molding/Roto molding /Pulverizer /SPM machines/ Utility Maintenance, so on
Proficient in providing technical inputs to facilitate decisions in selecting plant and machinery & other capital equipment for imports
Exhibits a strong / firm approach for sustaining & encouraging safe work for preventing company loss in form of man/machine/environments
Possess in-depth knowledge of “Representation & fulfill requirements of ISO/TS/OHAS in Plant Engg.”
Possess in-depth knowledge of Monitoring & Power trading through (IEX) open access Electricity”
Work experience with SAP PM Module System.

Future Goals

Electrical / Electronic Engineering
Targeting assignments in Project / Maintenance / Operation with an progressive engineering organization.