Ref. No. : CA - 27169 - (Maintenance and Service - Dies & Tools – with 28.4 years in Plastic Industry)

Education

Tool & Die Making Course From NTTF Technical Training Center, Dharwad, Karnataka, in 1996

Pre-University Course (Science) From Karnataka Board, in 1992

Skill Sets

A capable Tool-room Manager adeptly maintaining workplace tools, Mould/Press Tool manufacturing, handling maintenance issues and supervising facility work.

Exposure to the intricacies of Technical troubleshooting and protocol with Design and Production.
Can handle Tool Room Machines and Quality Control Equipment Independently.
Hands on Experience in manufacturing, maintenance of Press Tools, Moulds, Jigs and Fixtures.
Exposure to ISO/QS 9000-2000,TS-16949 and procedures of Six Sigma and 5s.
Member of Initial Supply Control Team For Gaskets, (ISCT)
Knowledge of Design Software, Auto Cad.
Communication skills of very high order: Both written and verbal
Involve vendors in meeting Quality Obligations
Job involvement through Kaizen concepts
Hands on experience in Fabrication Welding and its standards
Reverse Engineering.

Work Experience

Plant Head
Since Mar 2018
Job Profile:
Managing plant activities.
Working on the introduction of ISO certification.
Setting up of standard procedures.
Responsibility of Molded components manufactured at vendors end.
Press shop manufacturing and planning.

Tool Room Manager
2007 to 2018
Job Profile:
Manufacturing and tool maintenance.
Tools for all kitchen and cook ware.
Maintenance of heavy moulds for chair, water bottles, crates etc.
Introduction to Toshiba 1200 T molding machine.
Manufacture of Tools for hurricane Lanterns and Kerosene stove with wick moving machine.
Enamel coated cook ware.
Press tool technology of DAP for deep drawn components
Manufactured compression mould for Bakelite handles of Enameled casseroles.
Mould fabrications, planning / executing enhancements to programs.
Managing all Tool Room activities and machine maintenance.
Responsible for monitoring the projects and for maximum available resources and equipment.
Responsible for maintaining the Tool room and undertaking all types of repair works in facility.
Analyzing the tools and mould fabrications, planning executing enhancements to programs.
Introduction of SOPs for production related targets.

Sr. Engineer Tool Room - 2004 to 2007
Sr. Engineer Tool Room - 1999 to 2003
Company Name: Banco Products (India) Limited.
Job Profile:
Worked in coordination with D&D, for material selection of gaskets for multilayer 4 and 6 CHG.
Tool Room Planning and work scheduling.
Introduction of Fine Blanking Tools with Experts from JMG, Japan for Honda motor Corp.
2W single Rubber coated CHG for TVS motors ltd and Bajaj Autos.
Basic knowledge of Wire cut and EDM spark Erosion.
Worked successfully on the project related to Introduction of Aluminum radiators for 4 wheeler.

Sr. Engineer Tool Room
1999 to 2003
Job Profile :
Raw material Planning, Machine Planning ,Heat treatment
Tool making head, Tool Trials, Component approval.
Worked in the team which introduced rubber coated gaskets.
Worked on the development of mould required for “O” seals and rubber sealing required for the 2W and 4W Auto segment.
Hands on experience on high end inspection equipments like PF and CMM.
Inspection of Mould base, cavity, core for concentricity.
Team Member of DFMEA AND PFMEA.

Engineer Tooling
2003 to 2004
Company Name: Koch-Glitch India Limited.
Job Profile:
Exposure to tools and moulds related to Mass Transfer equipment for Petroleum Columns.
Tool and mould maintenance.
Responsibility for Tool trouble shooting, Procurement planning of Cutting Tools.
Developed vendors, implemented cost rationalization measures to maintain overall competitiveness.
Spares Management.

Engineer Tool Room
1995 to 1999
Company Name: Ideal Sheet Metal Stampings & Pressings.
Job Profile:
Worked in Tool room maintenance and conventional machines.
New Moulds Trial / Commissioning for the set up of a new unit for plastic component related to Textile machinery. (Bobbin Holders, Bobbins, Perforated cones, Polycarbonate spinning tubes)
Mould maintenance and basic restoring and maintaining high concentrically.
Preventive maintenance of Moulds and tools and maintain deflection of long cores.
Problem analysis at customer end and rectification.

General Abilities.
Huge experience in analyzing issues, Manufactured & maintained Moulds / tools, and supervised working of facility.
Expertise in stamping and gauge metal industries.
Outstanding knowledge of tool-room procedures and operations.
Remarkable ability to interpret blueprints and precision gauge.
Ability to analyze situations and provide solutions.
Familiarity with precision gauge and tolerance indexing.
Familiarity in manufacturing process and appropriate costs of project.
Proficient in managing tooling operations and resolving technical issues.
Skilled at ensuring customer satisfaction by maintaining quality standards.
Procurement of materials as per standards.
Rebuilding of machine structures and overhauling of Double Action presses and Single Action presses.
Thorough knowledge of machining, to the right standards.
Heat Treatment procedures.
Manufacturing with time plan.
Participated in intensive Kaizen workshops for autonomous & preventive maintenance, scrap reduction, productivity development.
MTTF and MTBR of tool room and production machines.

Core Skill Sets :
Handling tool room & New product development
Mould development, Maintenance and molding operations.
Knowledge in machining, VMC / HMC operations & setup, and cutting tools.
Design and manufacturing of machining fixture.
Modifications and re-establishing of existing moulds.
Manufacturing of Compound, Stamping, Bending & Progressive Tool for sheet metal Component
Experience in Manufacturing of Fine Blanking Tools required for CHG for 2 wheeler
Vast experience in kitchen/Cookware ware / household industry.
Maintenance of moulds for household items and commercial items.
Carrying out New Press Tool approval and Mould buy off approval, trial process.
Experience in tooling compatible on double action presses.
Analyzing the SMED (Single minutes Exchange of Dies) Activities to reduce Tool Set up time.
Handled extensively Deep draw tools. (2 T-100 T).
Experience in handling progressive tools (max 4/5 stage).
Maintenance of moulds for household items.
Manufacturing of spares required for the moulds (Critical spares management).
Fabrication of worn out parts.

General Profile :
Experience in Press Tool/Mould manufacturing/Press Shop/Tool/Mould Maintenance.
Capability to handle manpower with routine shop floor activities.
Knowledge of quality related standards.
Leading team size of 75 employees includes Engineers and Associates. 
Spearheading activities for maximizing channel efficiency by driving Business Excellence (BE) activities.
Ensuring channel data collection and analyze the data for Scrap, Loss, Rework and Stoppages 
The Analysis (FMEA Accountable for SLR (Scrap, Loss and Rework) reduction. Identifying and facilitating root cause analysis and Failure Mode Effect).
Implementing quality systems according to the BU QMS (Business Unit Quality Management Systems) and adhering to the control plans in line with the Channel Handbooks / Instructions. 
Ensure 100% on time delivery by strictly adhering to daily production plan, predicting failures and deploying ways to prevent delivery failures along with demand. Ensure 100% on time delivery by strictly adhering to daily production plan, predicting failures and deploying ways to prevent delivery failures along with demand.
Participate in cross-functional team meeting with Quality, Engineering and Maintenance departments.
Participate in Monthly Review Meeting (MRM) with TOP Management. 
Implement cost reduction initiatives without compromising high quality standards.
Evaluate current procedures (POI - Process Operating Instructions) and make recommendations for improvements.
Responsible to identify unsafe conditions and practices and take necessary countermeasures.
Motivating the Associates and Engineers by evaluating them for Awards like you rock, Hats off, Maverick, Master Blaster and Premium Club Award based on their performance results. 
Adhering to factory discipline, procedures, EHS requirements and legal requirements.

Future Goals

To pursue a career in upper echelons of an esteemed organization, which calls for extremely high levels of leadership qualities and organizing abilities, with the goal of heading a department office, involving administration, technical and image enhancement and to be a facilitator of change.

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