Ref. No. : CA - 23982 - (Maintenance and Service - Dies & Tools – with 32.3 years in Plastic Industry)

Education

DME From Meerut, India in 1993

B.Sc with Mathematics From Kanpur University in 1990

Skill Sets

Seeking Senior Level Managerial assignments in Project & Production  Management/Product Development / Quality Management / Engineering & Operations with a growth oriented organization

Work Experience

Head - Engineering
Since Oct 2011
Company Profile: Specialized in rigid plastic packaging production in PET (Preforms and Blow Molding of bottles and jars), PP, PS, HDPE (Injection Molding).
Job Profile:
Engaged in product development & value engineering for reducing the product cost & increasing the turnover of the company. For completing these tasks doing feasibility analysis, material selection, process selection, vendor development, product designing, CAE analysis, product costing, mould costing, development process planning.
Responsible for all customized solutions in plastic products. Represent the company as a solution provider to create the new business for the company.
Established Tool Room in the company to ensure the 100% mould availability for production. 
Utilizing Tool Room as a R&D centre, Prototype development, mould maintenance, m/cs & other utility equipment maintenance. Company is start making the money from Tool Room. Established new modern Injection & blow moulding m/cs & utilities like compressors, chillers, dehumidifier dryers etc for reducing the production cost & enhance the production capacity.
Developing high precision & high productivity moulds for reducing the rejection & production cost. 
Steering entire array of Tool Room & production operations (Moulding, Blowing & Tool Room).
Developing and implementing machine installation as per plant layout.
Ensuring the effective preventive maintenance of moulds & machines.
Monitoring tool life and giving input in tool modifications for minimum rejections.

Attainments:
Attained increase in overall production three times.
Achieved reduction in rejection rate from 4.5% to 1.50%.
Reduced 50% production cost.
Significantly improved Overall Equipment Efficiency from 60% to 90%.

Manager Engineering
March 2008 to Oct 2011
Company Profile: Manufacturer of plastic toys & Plastic Fuel Tanks for Tractors, Buses & Trucks, Hydraulic Tanks, Bus seats, JCB Roof, Expansion Tank, Consoles etc. certified with ISO 9001-2000 & ISO/TS-16949
Job Profile:
Involving in all phases of design & development from conceptual throughout detailed phases. Disciplines including from design to approval of component.
Validating the product from manufacturing aspect.
Responsible for leading development team to enhance reliability of equipments & plant effectiveness towards goal.
Review engineering verification samples, documents & test reports for customer approval.
Adapt design in line with customer’s specification & interact for design approval, modification & fitment trials in coordination with different section of customer.
Collaborated closely with vendors, purchase & production department to ensure that fabrication maintained schedule.
To solve routine problems by managing daily morning meeting of all dept.& executing corrective action plan. 
Responsible for Costing of Moulds & Products.
Responsible for developing Prototype Models, Wooden Model, FRP, Al. Casting etc.
Attainments:
Increased the turnover of the company by 40% through new developments of automobile plastic products.
Establish new identity of the company as automobile plastic parts manufacturer. 
Designed & developed the plastic fuel tank for trucks first time in India which was approved by ARAI.
First time design & developed the Hydraulic tank for construction equipments & Urea Tank for trucks to ensure the EURO-3 & EURO-4 standards. .
Few major OEMs handled by me in my career span includes following
Ashok Leyland, Tata Motors, Albonair-Germany, Deeya Enery-U.S., JCB, Escorts, John deere, Eicher Tractors, Wipro Infrastructure, Same Deutz Fahr, International Tractors, Harita Seating etc.

Asst. Manager Tool Room - Development Division
May 1995 to March 2008
Company Name: Eastern Medikit Ltd
Company Profile: Involved in Medical Disposables like (I.V. Cannula) certified with ISO 9001:2000,ISO 13485, & ISO 14001 etc.
Job Profile:
Responsible for all activities of Tool Room machine shop.
Handling Raw Material requirements for running of Plant & Machinery.
Handling breakdowns, technical troubleshooting & Quality Control.
Managing shifts & overall control of manpower resources.  
Process planning & estimation of machining hours for mould parts & SPM parts.
Responsible for verifying the design before manufacturing the parts.
Costing of moulds and SPM.
Overseeing the manpower on various machines like CNC W/C, CNC EDM, JIG Boring, Jig Grinding, Lathe, Milling, EDM, Cy Grinding, S. Grinding etc.
Maintenance of precision inspection instruments like Height Master, Profile Projector, Microscope, Micrometer etc. 
Started my job with above mentioned company as an Engineer Quality Control in Tool Room Division and responsible to ensure quality of various parts of Tools (After every Process) for inspecting these parts I was using measuring instruments such as Profile Projector with E-MAX Software(Nikon),
Microscope with data processor (Nikon) Height Master (Trimos, Swiss) etc. I was responsible for calibration of the measuring instruments in the Standard Room

Junior Engineer Q.C.
Oct 1993 to May 1995
Company Name: Indo Swiss Times Limited
Company Profile: Engaged in production of various Precision Timing Devices.
Job Profile:
My responsibilities here were to control quality on Machine Floor, for this I was using various precision instruments such as Profile Projector (ISOMA, SWISS) Microscope (ISOMA, Swiss) Microscopic hardness Tester (ISOMA) & many type of Gauges & Fixtures etc.

Special Seminar & Training Attended:
Attended The Seminar On Gauge Design & Manufacturing organized by Tool Room And Training Centre 
Qualified the Internal Auditor Training Programheld at OK Play India Ltd. covering the requirements of ISO/TS 16949:2002.

Areas of Strength:
Project Planning & Execution:
Anchoring Project planning & on-site commissioning activities to ensure completion of project within the time & cost parameters and effective resource utilization to maximize the output.
Minimizing performance bottlenecks for high productivity with optimization of men, material & machine; preparing process sheets & estimate sheets for the same.
Identify the overseas suppliers for machine, raw material & equipments.
Installation and Commissioning of the equipments as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities.
Strategic project planning to keep ahead in competitive environments

Product Development:
Overseeing product development related tasks including feasibility analysis, RFQ, DPAR, APQP, PPAP, BOM, material selection, process selection, vendor development, product designing, CAE analysis, product costing, mould costing, development process planning.
Reviewing development process plan, identifying cost reduction areas & do the required action for productivity & product improvement.

Tool Room:
Establishing the Tool Room with required machineries & skilled manpower. Creating a well equipped design cell.
Overseeing the mould manufacturing, Prototype development, Spare parts for mould & m/cs development, Mould maintenance for ensuring the trouble free production.
Identifying areas of improvement in products & moulds taking steps to modify the same. 

Quality Management:
Ensuring compliance with QA Measures to monitor consistency and quality of services provided to specialized equipments and instruments.
Recommending equipment purchases & standardization based upon history and experience.
Facilitating inputs in conceptualization of project up gradation & finalization of drawings.

Man Management:
Directing, leading & motivating workforce involving Production/Quality personnel, designers, suppliers, contractors and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency. 
Working on succession planning of the workforce, production management activities, appraising the member’s performance & providing feedback.
Resolving interpersonal issues & working towards a harmonious and productive work environment

Professional Synopsis
Experience in Engineering Operations, Engineering Project management & Product development.
Short & Long term Strategic planner with fair idea of business dynamics
Specially recognized by the company for exceptional performance in Operations Management and Business development. 
Proven abilities in Development of plastic products for Automobile like Fuel tanks, Canopy, Dash Board, Hydraulic Tanks, Urea Tank etc, Medical disposables, Toys, children furniture, Big play ground equipments, PET Preforms, PET bottles & Jars.
Through value engineering enhance the production process operations; optimize resource & capacity utilization, escalate productivity & operational efficiencies; while curtailing costs & expenses across organizations. 
Rich experience in establishment & running of TOOL ROOM. Adept at managing Tool Room activities involving resource planning, in-process inspection, quality compliance and co-ordination with internal departments. 
Experience in development of Rotational Moulds, Injection Moulds with hot & cold runners, Extrusion Blow Moulds & Stretch Blow Moulds etc.
Managing overall operations and maintenance with a view to enhance operational efficiency, eliminate obsolescence and achieve cost reduction through technical equipment monitoring, optimum utilisation of resources & reduction in breakdowns. 
Keen analyst with the ability to identify root causes and recommend solutions as part of the continuous process improvement activity.
Ensured compliance with the quality control techniques to achieve product excellence at the lowest overall cost.
A skilled communicator with honed leadership, interpersonal, team management and coordination skills. At equal ease in interacting with people at any level of the organisation for smooth project execution.

Future Goals

To pursue a challenging carrier in the field of Engineering with progressive organization which give me an opportunity to utilize my skill & experience & exploit my potential to maximum

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