Ref. No. : CA - 24870 - (Maintenance and Service - Mechanical – with 39.1 years in Plastic Industry)

Education

B.Sc. in Mechanical Engineering From Almeda, Unversity, Florida, USA in 2008 with 80%

Diploma In Industrial Safety From National Institute of Industrial Research and Development in 1997 with 55%

Diploma In Maintenance Management From
Annamalai University, Madras in 1993

Diploma In Mechanical Engineering From Carmel Polytechnic College, Board of Technical Education, Kerala in 1986 with 79.2%

H.S.C. From Maharajas College, Kerala University, Kerala in 1983

Skill Sets

Experience in Plant Maintenance, Projects and Operations

Certification course in the SAP R/3 MM Module .
ISO 9001:2008, ISO 14001:2004,  BS OHSAS 18001:2007.
TPM tools/ERP
Microsoft Office Suite Package and other related software for Plant Maintenance

Integrity with enduring loyalty, dedication and reliability.
Self-motivated and enthusiastic to accept challenges. 
Flexibility and endurance to succeed in a start-up environment 
Adaptable, Pro-active, Dynamic and Influential with Strong Leadership.
Excellent Interpersonal Relationship (PR) and confident communicator to all levels.

Project execution of plant setup and heavy equipment installation.
Scheduling of preventive maintenance programme on plant equipment and Logistic vehicle.
Annual budget preparation.
Procurement of equipment and spare parts.
SOP and KPI for staff and departmental objectives.
Developmental job and execution of MEP work.

Work Experience

Plant Maintenance-Head
Aug 2006 to Dec 2016
Company Profile: Manufacturer of high quality plastic piping systems for the distribution and transmission of water, waste water, etc. for integrated piping systems to the civil and building construction sectors.
Job Profile:
Looked after Operation and Maintenance of  all critical machines like Extruder, Compound mixer, silo units, Crusher, Granulator, Pulverizer Motors, pump unit, Cooling line, Blower units, Chiller plant Fire pump unit, Generator unit, Air compressors, HVAC units, Fire and Safety Equipment Waste management and Logistic vehicles.
Effectively handled, Maintenance and operation of Process plant machines like Extruder, Motor, Pumps, Engines, Gear boxes, Chiller plant, Air compressor, Generator, AC Package units, Logistic vehicles, Building Maintenance, Fire pump unit, Fire safety system, Heavy Equipment Erection & commissioning.
Prepare maintenance budget, maintenance schedules and reports, Procurement of maintenance parts and equipment as required. 
Recycling of PE and PVC plastics using Granulator and Pulverizor.
Work coordination with MEP contractors, production and purchase departments and Govt. agency like Civil defense Dept.
Preparation of maintenance report, Equipment History, monthly schedules for preventive Maintenance within Budget.
Co-ordinate with production department to solve maintenance and safety issues, implements safety policy.
Co-ordinate with logistic dept. to repair all vehicle time to time.
Prepare enquirers and quotation for various maintenance related works and negotiated to reach optimum cost.
Identify and develop various vendors for spare parts and equipment in the local market and abroad.
Co-ordinate and active part in ISO, HSE and Safety audits.
Planning, directing and controlling of the Maintenance Team.
Prepare PM schedules and Carry out day-to-day maintenance as per schedule.
Prepare schedule for contractual works.
Prepare enquirers for contractual and maintenance works.
Running a preventive maintenance program on all equipment as per supplier that will minimize service repairs in the long run.
Promoting a safety conscious and friendly working environment.
Managing maintenance budgets and controlling costs.
Conduct energy conservation and power management audit.
Planning and scheduling of routine and preventive maintenance work of Rotating, static machines, logistic vehicles, Extruder, Motor, Pumps, Gear box, Engines, Chiller units, Air compressor and fire safety equipment.
Facility maintenance Includes building repair, HVAC like AC units, Roof top AC ducting units, Exhaust fans, Air curtains, Fire alarm units.
Maintain spare parts inventory and develop parts in local market.
Preparation for ISO 9001:2008, ISO 14001:2004, BS OHSAS 18001:2007, Audits.
Staff utilization and man hour within budget limit.
Ensured Project completion within the target time.
Project execution of plant installation and commissioning of machines.
Ability to work independently and to partner with others to promote an environment of teamwork.
Maintain close communication with all departments supervise the maintenance team, and any external contractors who may be employed by the hotel to carry out maintenance work.

Some Of The Projects Handled:
Dia. 125 mm PE pipe Extrusion line erection and commissioning. (WEBER, Sica, Ganatta)
Dia. 800 mm PE pipe Extrusion line erection and commissioning (KraussMaffei, Battenfeld, Technomatic, Sica)
Dia. 250 mmmm PVC pipe Extrusion line erection and commissioning of Extruder, Cooling line, Cutter unit, Conveyor unit and coiler unit. (Batten Feld, Sica, Domino, Rollepal)
Chiller 80 Ton SKM, erection and commissioning
Chiller 95 Ton SKM, erection and commissioning
LSK 400, DS 250, DS 110 socketing machine commissioning.
Chiller 50 & 75 Ton SKM, erection and commissioning
750 GPM and 2250 GPM Fire pump unit Installation
Mixer unit and conveying system Plas o mac, Italy.
Fire pump unit installation and commissioning, 750 GPM and 2250 GPM pump set
Factory expansion, Qatar, (2014 to 2016), Phase-2 project: Plant building, design, sub station, HVAC, fire pump unit, power utilization, contractor follow up, Machine procurement, Machine line up.

Mechanical Executive
Nov 1990 to May 2005
Company Profile: Manufacturer of Radial tyres in Truck and Car segments.
Job Profile:
Handle Projects of Recycling plant, staff scheduling and Maintenance work.
Project Stage – Construction & Commissioning Engineer:
Inspect supplied machines against drawings and specifications.
Design review of contractor’s supplied drawings.
Prepare Estimates of various project jobs.
Prepare and review activity charts and arrange safety permits for works.
Preparation of Data Sheets for pumps, Compressors & Static Equipment.
Coordinate with all discipline engineers to complete the project requirements.
Co-ordinate with client to solve the execution bottlenecks.
Attend progress review meetings with clients and solve issues.
Guide and directs subordinates in achieving project targets
Carried out pre commissioning checks.
Supervise the facility during performance test and obtain final acceptance certificate.

Operation Stage – Mechanical Maintenance Executive:
Prepare preventive maintenance Plan/Report for rotating equipment and Recycling unit
Prepare critical spare parts list of all machines and maintain in spare parts store.
Developmental work on all equipment.
Prepare schedules for contract works, material handling and vehicles.
Actively participate in ISO and TPM auditing.

Some Of The Projects Handled:
Erection and Commissioning of Recycling and utility plant.
Erection and Commissioning of Cracker Mills and Gear box.
Erection and Commissioning of material handling and conveyor system.
Erection and Commissioning of 3 roll and 4 roll calendaring units.
Installation of Silo unit for carbon powder.
Erection and Commissioning of Tyre building machines (Continental, Germany)
Erection and Commissioning of Hydraulic Palletizer, Centrifugal Blowers.
Erection and Commissioning of Hot feed extruders (Krupp Germany).
Erection and Commissioning of Dust-Collecting equipment (Chronos, Canada).

Mechanical Supervisor
May 1986 to November 1990
Company Name: Sree Datta Metal Industries
Job Profile:
Coordinate production and maintenance activities on Plastic film blowing machine and injection molding machine
Prepare preventive maintenance Plan for film blown and injection molding machines.
Arrange critical spares parts for all equipment.
Attend day to day issues on machines.

Future Goals

Rich Experience into a potential position and make a positive contribution to your esteemed organization

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