Ref. No. : CA - 11437 - (Maintenance and Service - Mechanical – with 31 years in Plastic Industry)

Education

Degree in Mechanical engineering.
MBA (Operation) Indian Institute of Business Management, Pune.
Diploma in Production Management - IIMS New Delhi

Skill Sets

Exposure to Computer – MS Office, MS-projects, ERP & AUTO-CAD.
Projects, Installation and commissioning.
Plant Operation & Plant Maintenance.
Machine building. (Rotogravure printing, C.I flexo printing, lamination, slitting and confectionery packaging machines)

Work Experience

Head Projects, Plant & Operations - Plant Head
Since June 2011
Company Profile: Deals with “Flexible Packaging” Sector. Manufacturer of Multilayer BOPP &, PVC cast Film.
Job Profile:
Projects, Operation & maintenance.
Responsible for day to day planning of men, materials, machineries preventive maintenance, predictive maintenance & breakdown Maintenance of machines, Plant & Utilities.
BOPP (Bruckner) Rotogravure Printing M/C (India), Laminating M/C slitting, Pouch Making m/c. Chiller compressors, specialized skilled in projects, installation, maintenance & operation. Thermo packs, AHU, ETP, STP, Air compressors, Generators and Plant air conditioning system.

Operation Responsibilities:
Handling production planning and scheduling, workmen allocation, Performance Monitoring and achieving the periodic production targets based on sales projection.
Controlling the overall factory expenses & costing, raw material consumption, man power management.
Manage all tasks related to factory administration, operations, stocks, dispatch, production, packing, order execution, quality, purchase, manpower & labor, security, safety, all day to day tasks
To manage and improve plant efficiency in all areas like Production, Operation, Inventory, Quality etc.
Develop ownership among team members, and motivating team members for productivity and performance.
Encourage use of new techniques and focus on fact based problem solving
Providing for training and refresher training, and recommending professional development opportunities to team members.
Improve manpower utilization within existing departments and processes. Team Development and Partnership building
Initiate plans and processes which minimize manufacturing costs through effective utilization of manpower, machines, materials, capital and able to create systems and processes `
Willing to work in challenging work environment and have the ability to drive people to meet targets
Defining, implementing and reviewing the systems, staffing and training to optimize performance and to achieve strategic objectives.
Providing guidance on performance standards and policies and procedures for the department.
Conducting performance appraisals, including communication with subordinates
Preparing work instruction related to production operations and maintaining MIS reports to facilitate management to take appropriate timely decisions.
Reviews quality margin reports to minimize costs.
Develops procedures to ensure process simulation models accurately represent plant are upgraded regularly and data used is consistent.
To maximize profitability through innovative products.
Project Responsibilities:
Responsible to manage key aspects of project management – Preparation of plant layout along with architect, Scheduling, Resource Allocation, Reviews with customers, Project cost management as per allocated budget, ensuring project delivers as per target, capex preparation, approval, monitoring etc.
Developing infrastructure & competency to execute such large projects.
Developing competency on Mechanical services.
Project Management - Meeting the committed deliverables in a project.
Resource competency development as per plan.
Managing Project cost as per Budget & ensuring resource utilization.
Periodic reviews with the customer team as per plan with an objective of steering project as per project KPI’s.

Senior Manager Engineering & Projects
From Oct 2009 – June 2011
Company Profile: Deals with “Flexible Packaging” Sector. Manufacturer of Multilayer (05 Layers) co-extruded Cast PP Films, Blown film (03 layer, 05 layer), PVC cast over wrap film and Film converting.
Job Profile:
Projects, Operation & maintenance. Responsible for day to day planning of men, materials, machineries preventive maintenance, predictive maintenance & breakdown Maintenance of machines, Plant & Utilities. Rollimax make 8 colures Rotogravure Printing M/C (India), Nordmecanica Laminating M/C. (Italy), slitting.(Italy), Pouch Making m/c.Cast Polypropylene M/C. G.C make (Italy). Chiller compressors Specialized skilled in projects, installation, maintenance & operation of multi layer co-extruded CPP, 05 layer blown film plant (Collins Italy), 03 layer BFL plant reifenhauser (Germany). PVC cast M/C (Canada), PE Cast m/c (Collins, Italy), ECL (Funcky, Taiwan) Thermo packs, AHU, ETP, STP, Air compressors, Generators and Plant air conditioning system. Identifying root causes of breakdown & minimizing repetitive failures.
Achievements:
Modified Process machines and made operator friendly hence reduced breakdowns, wastages, improved products quality and target for in time deliveries.
Responsible for installing & commissioning of blown film plant, printing m/c, CPP m/c, of new packaging plant project and completed successfully within the specified budget & timeline.

Deputy Superintendent - Engineering & Projects
From 2004 to 2009
Multinational Hutamaki Paper Products Ltd.
Job Profile:
Effective planning & implementation of preventive maintenance & breakdown activities of Plant, Machineries & Utilities. Rotomac 8 colours & 7 colours rotogravure Printing (Italy), Nakajima 8 colours, 3 colours rotogravure Printing machines (Japan), Nordmecanica Simplex, Duplex & Triplex Laminating m/c (Italy). Hot melt MBSRL (U.K). Titan slitters (U.K). General vacuum Metalizer m/c (U.K), Datwaylor engravers m/c (Swiss), Heaford Proofing m/c (U.K), Polish master m/c, Chrome M/c, Dechrome m/c, Electro Plating m/c, Flexo Printing (Canada), Shrink sleeve m/c Cuttings & Seeming m/c Fuji (Japan & HCI Taiwan), Pouching m/c Nishibe (Japan) & Paper shetter m/c Gelatin (German). Cerutti 10 colors Printing m/c, SAM 08 colours Printing m/c. Air compressors, AHU, ETP, STP, Chiller Compressors, Thermo packs, Generators and Plant air conditioning system.
Achievements:
Modified Process machines and made operator friendly hence reduced breakdowns, wastages, improved products quality and target for in time deliveries.
Responsible for installing & commissioning of Rs. 750 millions of new packaging plant project and completed successfully within the specified budget & timeline.

Assistant Manager Engineering
From 2001 to 2004
Vista Paper & Chemicals (P) Ltd.
Job Profile:
Responsible for day to day planning of men, materials, machineries preventive maintenance, predictive maintenance& breakdown Maintenance of machines, Plant & Utilities. Expert make 8 colures Rotogravure Printing m/c (India), Nordmecanica Laminating m/c. (Italy), slitting euromac (Italy), Pouch making m/c.Cast Polypropylene m/c. G.C make (Italy) . Chiller compressors, Thermo packs, AHU, ETP, Air compressors, Generators and Plant air conditioning system
Specialized skilled in projects, installation & maintenance of multi layer CPP M/C. Identifying root causes of breakdown & minimizing repetitive failures.
Cost controlling system. Working in line with Production team.
Worked as Associate production for the period 2003-04.
Achievements:
Successfully eliminated m/c related problems of newly developed CPP Film Product at Overseas Markets (Kenya, Tanzania, Uganda & Mauritius) with marketing team.
Worked effectively in P.P.C. dept., Production Dept., Technical Service Dept.
Departmental operating procedures.
Work instruction format.
Improved efficiency and standard production hours.
Target dates to utmost satisfaction of customers.

Production Manager
From 1997 to 2001
A.M.P Rose (p) Ltd.
Job Profile:
Responsible for assembly, installation and commissioning of Rope Sizers, Batch Rollers, 5 IST machines, Pillow pack machines, EW5 Nagema machine, Super 42 BG machines, GDR 8 & 10, Form Fill and Seal machine with multi head weigher.7 IST, RF750, Role wrap machine and Bagging Machine & having hands on experience in building & installation.
Training the customer staff operation and maintenance of the packaging machines.
Man and material planning for every quarter of the year.
Identification of man-hours & Utility maintenance.
Furnishing critical storage list
Follow up with vendors / suppliers to receive the material against schedules time.
Coordinating with the QC personnel for inspection clearance of materials received from vendor.
Coordinating with the stores department for clarifying of stocks of materials, drawings credits and inventories.
Cost controlling system.
Heading the department consists of 30 supervisors and non-supervisory personnel. Designing feed back.
Preparation of production schedule.
Achievements:
Target dates to utmost satisfaction of customer.
Departmental operating procedures.
Work instruction format.
Build sequence.
Process sheet.
Online quality control.
In line with ISO 9002 system.
Improved efficiency and standard production hours.

Engineer Assembly
From 1992 to 1997
Expert Industries (P) Ltd.
Job Profile:
Monitoring the materials (Raw/Finished) required for assembly.
Assembly, Installation, commissioning of above machines at customer’s place.
Preparation of production schedule.
Furnishing critical shortage list.
Work order control system & design feedback.
Heading 35 supervisory and non-supervisory personnel.
Hands on experience in building & installation of above machineries. Training the customer staff on operation and maintenance aspect of the packaging machines at customer premise.
Major Projects under taken:
R.T.Packaging Ltd (Faridabad), Sharp Industries Ltd (Mumbai), M.H.Packaging Ltd (Ahmadabad), Vikas Laminator Ltd (Noida), Multi flex lam print (Mahad), Kothari Products Ltd (Kanpur), Ampro Packaging (Hyderabad), Champion Packaging (P) Ltd (Bangalore), Victory Lamination Ltd (Chennai), Premium Packaging Ltd (Kanpur), Parle Products Ltd (N. Delhi), Pradeep Poly Laminator (Pune), Max India Ltd (Chandigarh).

Future Goals

Wishing to take job responsibilities that would help me in becoming an effective manager shouldering multiple responsibilities, handling task effectively with the available resources, to learn Update and to keep in touch with the latest technological changes and contribute to the prosperity and growth of organization.

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