Ref. No. : CA - 16528 - (Maintenance and Service - Mechanical – with 41.3 years in Plastic Industry)

Education

Diploma In Mechanical Engineering (DME) in 1991 first class from Chengalvaraya Naicker Polytechnic- Chenna

I.T.I Course In Mechanical Fitter in 1980 first class

Government Industrial Training Institute – Thiruvannamalai, Tamil Nadu.
National Council for Training in Vocational Trade, National Trade Certificate.

Foundation Course II Year (Pre University Course) in 1986 II Division from Annamalai University, Chidambaram, Tamil Nadu.

Skill Sets

MS Office (97, 2000 & XP and  Window -7) – Word, Excel, Power point & Internet.

Work Experience

Maintenance  Coordinator
January 2015 To  March 2015
Company Profile: Leading manufacturer of Polyethylene
Job Profile:
Various Types of Heat Exchangers\,Oil Coolers, Condensers, (i.e Fixed tubes,Floating heads, “U” Bundles etc.)
Hydro Jetting, Pressure Testing etc.
Various Types of Heaters.
Removal & Re installation of Various Kinds of Valves
Blinding & De Blinding of Various Pipe Lines.etc.  
Different Types of Columns, Reactors, Vessels, Tanks etc. 
Various Miscellaneous Mechanical- static jobs (Hot work & Cold work). In Poly Ethylene Plant.

Unit In Charge - Mechanical
August-2014 To December-2014)
Company Profile: Leading manufacturer of ethylene 
Job Profile:
Different Types of Heat exchangers, Oil coolers. (i.e Fixed tubes, Floating heads, “U” Bundles etc.)
Different Types of Columns, Reactors, Vessels, Tanks etc.
Blinding & De blinding in ISBL,gas line,lube oil line,plant air line & ethylene,propane process lines etc.
Varies kinds of control valves,Manual valves, PSVs removal, replacement & reinstallation etc.
Removal & Reinstallation of sea water lines rubber Bellows.
Varies Miscellaneous Mechanical-static jobs (Hot work & Cold work) in Ethylene Unit-1.

Senior  Superintendent (Equipment)
August 2013 To December 2013)
Company Name: Qatar Engineering & Construction Company Wll
Ras Gas Shut Down Project In Akg – 1 & Train-7
In Akg – 1
Job Profile:
Different Types Of Heat Exchangers, Oil Coolers. And Different Types of Fuel Gas &LNG Strainers.Turbine blowers replacing.And Blinding& De blinding in gas line,lube oil line & compressed air line etc.
In Train – 7
Replaced Filter house all air  Filter cartridges in four Gas Turbines(Designed by M/s. GE Electric Co. Usa, Mfd by ; M/s. Nuovo  Pignone, Frame 9 ,stages 3)Inspection carried out through Integrity in clean air ducts and dirty air ducts.
Replaced  in all Gas Turbine Fuel gas scrubber Filter cartridges. And Blinding & De blinding in all Gas Turbines  fuel gas  lines and Co2 lines.
Inspection carried out through Integrity in all gas Turbines  stacks and  Exhaust  plenum welding joints, refractory  & all claddings.And Replaced in all Gas Turbine Fuel gas drain line tapping and valves.

Senior  Mechanical  Engineer 
July 2005 To November 2005
Company Name: Dsm Soft Pvt. Ltd.Reliance Industries Ltd,
Value Maximization Shutdown Project (Turn  Around) Fccu- Plant In  Refinery.
Company Profile:
Job Profile:
Regenerator & Combustor,Capacity 6000 m³, Design Pressure 3.7 Kg/cm² (g) Fabricated by L&T. As per VMP project(Turn Around shutdown) plan. Reactor & Stripper, Design Press.3.7 Kg/cm² (g), Fabricated by Hanjung.As per Vmp Project (Turn Around  shutdown) plan.Direct Fire Air Heater (Dfah) Power Recovery Train (Prt)equipment etc. Exchangers, Fin Fans, Oil Coolers, TSS, FSS & Flue Gas Chamfer etc.

Area Engineer 
March 2005 To May 2005
Company Name: Doha Petroleum Construction Co .Ltd
Qatar Petroleums Mesaieed 
GRTA Shut Down Project-   Rfcc Complex And Condensate Refinery.
Job Profile:
Regenerator & Combustor, capacity 2142 M³, Design Pr .3.45 bar (g)and regenerator cyclone tube systems. And Reactor, Macchi Boiler,Belco unit scrubber system,Main Column, Orifice chamfer, Catalyst Storage hoppers, etc.
Different Types of Heat exchangers, Oil coolers,Air Coolers, etc.and Fin Fans, Reboilers, Extractors, Storage tanks, etc.
Condensate feed / Overhead exchangers & Combined feed exchangers and Distillate splitters, furnaces, Towers, Filters, Ejectors, Absorbers, etc.

Pre Commissioning  Engineer
July 2009 To Oct 2009
Company Name: Hyundai Engineering And Constuction Co. Ltd
Ras  Laffan  C - IWPP ( Qatar)
Job Profile:
Inspected & Monitored Construction status in Gas Turbines (Model; Mhim70if3)and Equipment for pre commissioning and commissioning as per P & I Diagram.
Prepared all materials for Pre commissioning and commissioning for Lub. oil Flushing & Circulation, Control oil Flushing & circulation and Seal oil Flushing & circulation.
Pre Commissioned in (Mhim701f3) Gas Turbines for all other operational systems and Tagging & Punch list prepared in all operational system lines & associated equipment in GTs. as per P &I Diagram. 
In other Plant equipment & associated all pipe lines also inspected and monitored for Pre commissioning & Commissioning i.e ; Hrsgs, Wtp, Stp, cooling Towers, Fire Hydrant Systems, Ng Receiving Plant, Black start Dgs. Etc.
Coordinate with sub-contractors and project main contractor for commissioning.

Equipment In Charge (installation)
April 2012 TO June 2012
Company Name: Descon  Engineering  Llc. 
Barzon On Shor Project-Qatar (Japan Gas Corporation – EPC)
Job Profile:
Preparation of Method Statements to install the various Static & Rotary equipment as per Descon Engineering scope. (i.e Various Types & Capacity of the Pumps & EOT Cranes,Various Types & Capacity of the Columns,Heat
exchangers, Reactors, Storage tanks, Knock out drums & Flares etc)
Checked &verified all equipment documents related to installation of all equipment. And all Equipment foundations, Equipment & their accessories and site conditions etc.
Preparation of Tools, Cranes, Materials, Manpower and other facilities for installation of Equipments Collected all the Equipments documents related to install the equipments from EPC.and Coordinated with Epc,Client,Vendors & Other Sub contractors.

Rotating Equipment Engineer
June 2010 To December-2011
Company Name: Al Barrak Industrial Services  
Saudi Kayan Petro Chemical Project Al Jubail Industrial City)
Job Profile:
RSD & CSU all Functions, have done the following Rotating equipments in Phenolics Plant(Specialty   Products)and Amines Facility Project.
Various  types & capacity of the pumps like centrifugal (API-610)  horizontal overhung, center hung  pumps, vertical sump pumps,Submerged pumps, packaged Reciprocating pumps, duplex & Triplex diaphragm pumps,Springs supported pumps,Gear pumps, Vacuum pumps (Make: Nash) Etc. (All API Seal Plan:682)and Various capacity centrifugal blowers, Induced  draft  fans, fin fans, Incinerator blowers, Safety shower fans etc.
Horizontal Solid Bowl screen  Centrifuges( Make : Andritz), Various  capacity Agitators(Make : Ekato), Glycol Chiller  package Centrifugal compressors,Acetone chiller package Screw compressors, (Make: York process system)
Instrument air package centrifugal compressor (Make: Cameron), Phenol chiller package screw compressors (Make York process  system). Safety shower chiller package Screw compressors  Make:Bitzer etc.
Bpa Prilling system package equipment like Prilling Id fans, Screw conveyors, Rotary valves, Vibrating screens,Scrapper conveyors, BPA distributor conveyors, Prilling bucket elevators, Prilling machines etc.
Ammonia Recovery package compressors(Make: Blackmer .U.S.A), Nitrogen package (Make : Kwang shin Machine Ind.Co.ltd.) Eye wash & Safety Shower Chiller package(Make:Thi Refrigeration Seoul, korea) etc.

Installation & Commissioning Engineer(Project Coordinator)
May  2007 To June 2008)
Company Name: Gulf Consolited Contractors Co.Ltd 
(Petro Rabigh Development Project Polymer Plant(E & I)In Pc 1,Rabigh,Ksa.)
(Petro Rabigh Development Project Polymer Plant(E & I) In  Pc 1, Rabigh, Ksa.)
Job Profile:
Execution of construction, Coordination of (E&I) Project,Supervision of construction in Product Ware house, Raw material area, Poly propylene (1& 2),Sub stations,Logistic control Centre Pelletizing building & Silo  areas,All Pipe Racks and Central Control Rooms(Ccr-1 & Ccr-2),etc.
Designed & fabricated various Cable tray supports and other electrical& Instrumentations installation supports and Maintained Construction equipments like, Welding machines, DG Sets,Fork lifts, Hydraulic cranes,Boom trucks& Man lifts etc.And Prepared Weekly planning & scheduling and weekly reports for construction in Product Ware house.
Preparation of construction Materials as per planning and Controlled Material inventory .Computed Safe working load for all  Cable drum stands.

Shift In Charge 
July 2002 To Dec 2002
Company Name: Haden International Group India Pvt.ltd.
Saint Gobain Glass India Ltd.,(Utility Operation And Maintenance).
All types of operation and maintenance responsibilities in the following equipments
Job Profile:
Pretreatment Plant Equipments (Static and Rotating Equipments) and their connected accessories. Water Treatment Plant  Equipments (Static and Rotating Equipments) and their connected accessories.
Cooling tower:Make Paharpur, Type:Cross flow induced draft, System Volume 600 M3. And Cooling tower fan Rpm 1664  Type HP7 Glass Reinforced Epoxy blade,Fan. 168”dia No. of blades 6,  Steam Boiler Make: JN Marshal Ltd. 
Capacity: 2800 Kg/hr, Working Pr. 12.25kg/cm2, Type; Packaged, Wet Back, 3 Pass,Fire tube.
Air Compressors, Atlas Gapco, Mode;GA200w, Free Air Delivery; 614 Ltr/sec, Max Pressure;7.5 bar and Model GA 110W Free air delivery 338ltr/sec, Max Pr: 7.5 bar.
Effluent treatment plant equipments and their connected accessories .And Sewage treatment plan equipments. Capacity:180 KL /day. And Liquefied Petroleum Gas and Heavy furnace oil,storage and handling equipment. And Firefighting equipments and all type of pumps and valves.

Mechanical Engineer 
August 1999 To Feb.2000
Company Name: DSM Soft Pvt.Ltd.
Reliance Petrolium   Limited 
Predictive, preventive, break Down & Shutdown maintenance of the following equipments in Captive Power Plant:
Job Profile:
Bhel and  Nuovo Pignone Make Gas Turbines Frame # 6, Capacity 30 Mw; Combine Cycle Co- Generation with Connected Equipments.
Bhel Tbw Deusche Babcock Make,Heat Recovery Steams Generator, Capacity 125 Tons/Hr, Pressure -139 kg/cm². Temperature – 500 deg.c : Single pass. Natural circulation,Vertical,with connected equipments
Tbw Make Auxiliary Boiler Capacity: 125 Tons/Hr, Pressure 135 to 139 kg/cm2, Temperature; 500?C, Two pass, Water Tubes with Connected Equipments. And GHH Borsig Turbomaschinen Gmbh Make; Steam Turbine Generator, 
Type: Dk 063/130 RE2, Capacity;30 MW with Connected Equipments.
KG KhoslaMake Air Compressor, Reciprocating Type, Multistage,Double acting,Discharge Pressure;9 kg/cm², Flow :1650 NM³/hr  (Normal )and its accessories.                
Feed Pumps, Dosing Pumps.Turbo Drives, Fans, Blowers, Heat Exchangers .And Wartsila Make, Diesel Generator, 3.3.MW, Vertical, No of cylinders 9+9, with connected equipments. Motor Operative valves, Heavy Duty Valves, Gear Boxes, Pumps and Mechanical Seals,Cooling Towers,Storage Tanks etc.

Consultant 
July 1998 To Dec.1998
Company Name: Prumotech Services Pvt.Ltd .
Eid Parry (I) Ltd
Job Profile: 
Data Collection from various source of Records for Mechanical Equipments, Machineries & Materials, for codification, Catalogue and Equipment Register. Preventive Maintenance planning and scheduling for Mechanical Equipments & Machineries, Documentation for equipment register for Asset Management System. etc.

Section Engineer 
Nov.1996 To Nov. April 1998
Company Name:  Indo Matsushita Appliances Co.ltd
Job Profile:
All kinds of Maintenance work in Plant Production Equipments; i.e.100 Ton Godrej Mechanical Presses, 300 Ton Simomura
Mechanical Press,Body Curling Machine, Trimming Machine, Spot Welding Machine, 63T Blanking Press, Riveting
Machines 10Ton Mechanical Press,40 Ton Godrej Press, Flow Bracker Machine,Paint Shop Equipments, Pre Treatment  
Pumps, Fumes Exhaust Blowers,Chain Conveyor, 0.5 Ton Hoist, Acid Pumps,Air Tools,Radius Lathes, Belt Conveyors, 40 Ton Hydraulic Press,Aging Oven, Cast Heater Furnace, etc.
TP.04 Thermic Fluid Heaters and their Connected Equipments,125 PSI, Ir Compressors and their Connected Equipments, Cooling Towers 25T/R Chilling Plant,Accel Refrigerant Compressors, 250 KVA Kirloskar Cummins Diesel Generators and their connected accessories, etc.

Asst.Plant Engineer
Nov.1995 To Nov. 1996
Company Name: India Castors Limited  
Job Profile:
Erection and Commissioned Veesons Steam Boiler, Capacity 2500 Kg/hr, Working Pressure 10.54 kg/cm² Type 3 pass fully wet back. And Fire tube Oil fired boiler.
Screw Conveyor, Roller Conveyor,Belt Conveyor,Twin Screw Conveyor,Hydraulic Presses.Vibrating Screen, Expeller And Filters Press,Storag Tanks,Bucket Elevator, Submerged Bore well Pumps,Cooling Towers, Process Pumps, Rotary feeder Food separator etc.

Mechanical Technician
March 1984 TO March 1995
Company Name: SRF Limited –Utility Division 
Job Profile:
Preventive and Breakdown Maintenance work and Annual Shutdown work in IAEC Steam Boilers, Capacity 4 Mt/hr,
Working Press.10.5 kg/cm², Type 3 Pass,Fully Wet Back, Fire Tube, Oil Fired, Poly Fuel oil Boilers and Nylon 66 Steam boilers.
Skl Diesel Generator Type Inline,Capacity 700KW, 1100 Kva, 428 RPM with Connected Equipments Yanmar Diesel Generator, Types Gletc, Capacity  1600KW and 2000 Kva,750 RPM  with Connected Equipments SKL Diesel Generator “V” type capacity 1160 KW, 1450kva, 1000  Rpm with connected equipments.
Khosla Air Compressors, Reciprocating Type,Pressure 7.8 to 14 kg/cm², Ingersoll Rand Air compressors,Reciprocating  Type, Pressure 8.6 kg/cm²,Discharge Capacity 1000 Nm3 /Hr. A/C.Plant 1790 Tons of refrigeration, Make Blue Star and Kirloskar with connected equipments.
Water Treatment Plant and DM water plant equipments. Effluent Treatment Plant equipments Nitrogen plant equipment and Air dryer.Air Blowers,Centrifuges, Cooling Towers and Centrifugal Pumps,etc.
Srf Limited – Production Plant Equipments 
Breakdown,Schedule and Preventive Maintenance Work in Draw Twisting Ply and Cable Twisting Machines, Coning Machines,Butt and Pirn Winding Machines,Fork Lifts of 1 to 2 Ton Capacity.
Shutdown Work and Preventive Maintenance work in Static Equipments,i.e.Storage Tanks, Condensers, Cyclone Separator V.K.Tubes,Aging tank, Drying tower, Washing towers,Cooling Towers,Heat exchangers,etc.

March 1982 – March 1984, The KCP Ltd, Chennai
Company in plant Maintenance Technician Trainee

September 1980 – September 1981, MRF LTD, Chennai-National Apprenticeship

And some other Industries worked as Maintenance Manager/ Senior Engineer/Executive in Organic Chemicals,Steel Industries.

Training Attended
5-S, ISO 9001- 2000,In plant Training,Work Shop Training,Bearing Maintenance & Technology, Mechanical Seal  Fundamental, RCM,RCA& PTW, 
HSE Plan for Major Shut Down, Confined Space Entry, H2S/BA Awareness,Work at Height,Fire Fighting etc.

Certified Bearing Maintenance & Technology by SKF Saudi Arabia Ltd.
Certified Mechanical Fundamental by Flow serve.

Core Strengths
Maintenance Management
Turn  Around Shutdowns & Annual Shutdowns
Cost  Control
Procurement, Vendor Management
Mechanical Construction Execution& Construction Coordination
Pre Commissioning, Startup & Commissioning of Rotary & Static Equipment.
Reliability System & Team Management

An Over View
A result oriented professional with Qualitative experience of over 30 years Proficiency in Managing all types of Maintenance Operation of  Various equipments, Spare parts  Management system,Turn Around shutdowns, Annual shutdowns,Cost control, Sourcing  & Vendor Management
And Mechanical construction Execution,Construction coordination, Pre commissioning, Startup & Commissioning of all Rotating & Static equipment, Enhancements & Team Management

Functional  Araeas
Maintenance Operations
Planning day to day strategies, all types of maintenance schedules, along with resources allocation.
Planning & Scheduling of Preventive, Periodical Maintenance, Preparing  Materials, Resources & pre requisition.
Equipment & Machineries Failure Analysis and Trouble Shooting.
Vendor Management
Assessing the performance of the vendors based on the various criteria, such as quality improvement, cost ,timely delivery, credit time etc.
Over seeing follow up with vendors for deliverables, and quality checks, ensuring timely payments.
Planning, organizing and controlling all requisite activities to perform such as techno commercial evaluation negotiation, recommendation, inspection etc.
Spare parts management
Over seeing  follow up vendor recommendation spares, such as Commissioning spares, Critical spares and maintenance spares .Performing & ensure of the vendors spares cost, Quality etc.
Follow up the spares preservation procedures & Easily locate the spares in warehouse & lay down areas.
Turn Around Shutdowns
Management skills in Maintenance management system ,Time Management & Resources Utilization,Inventory & Cost Control,Vendor Development System
Performing all pre shut down, Main window & Post shutdown activities,Directing,Leading & motivating work force to complete the jobs without delay in Turn Around shutdowns.
Effectively coordinating for all safety procedures, minimizing occurrence of incidents & accidents. Performing all PTW System as per work procedures.
Construction Execution & Coordination
Execute mechanical construction,Installation of equipment as per international standard,codes and P & ID, Constructional drawings.
Responsible for Executing & Coordinating of construction for Quality control measures, as per design standards, codes & project Schedule.
Completion of Construction as per Project Schedule.
Pre commissioning  and start up & commissioning
Review all mechanical completion documents as per constructional standards, designs. Walk through and Preparation of  punch list. And Tagging the Equipments as per P&ID.
Inspect & Review all punch close status and coordinate with all disciplines for startup & commissioning.
Preparation of all requisites,like resources, materials, tools & tackles and equipment etc. 
Responsible for Witness Start Up & commissioning of all equipment as per RSD Direction & Conclusions.
Initiative & Implement of all Reliability System Department operations. And Coordinate with all Discipline clearance to start up & commissioning of all Equipments.
Team Management
Directing, leading & Motivating workforce and importing continuous of job training for accomplishing job completion effectiveness/ efficiency.
Working on succession planning of the workforce, shift management activities & appraising the member’s performance & providing the feedback.

Future Goals

To work in the most challenging position with an organizational that provides amble opportunities to learn and contribute.

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