Ref. No. : CA - 17088 - (Maintenance and Service - Mechanical – with 31.1 years in Plastic Industry)

Education

B.E. in Mechanical From Ravishankar University, Raipur, Chattisgarh in 1994 With 74%

Skill Sets

An effective communicator with strong analytical, problem solving & organizational abilities with eagerness to learn new technologies

Work Experience

Head Engg (Maintenance Manager)
Since Nov 2014
Company Profile: Leading Healthcare Company.
Job Profile:
Responsible Of Facility Management as per NABH standards.
Responsible for Maint of 11 KV substation, 1.5 MVa transformer, 750 X2 KVA Dg Sets, UPS, 300 TR Air Cooled Screw Chiller, HVAC systems, BMS, Fire Safety systems, EPBAX, CCTV, Medical gas supply, Compressed air and Vacuum generation pumps, Water treatment, R O Plant, Plumbing Carpentry and civil maint.
Liaison with Government Authorities, local administration & other external agencies for statutory compliance of the unit

Plant Manager 
April 2014 to Oct 2014 
Company Profile: Manufacturer of Co Extruded Seamless Tubes.
Job Profile:
Responsible For Complete Operation Of Plant
Responsible For qualitative & quantitative targets and ensure that production & dispatch activities are carried out as per company’s business plan. 
Other responsibilities include co-ordination with materials function for smooth supply of raw materials from approved sources & maintain inventory at minimum level. Establish production planning process & norms through industrial engineering study & ensure implementation of the same. Oversee all other support functions to achieve targeted production & productivity level with consistent quality.  
Liaison with Government Authorities, local administration & other external agencies for statutory compliance of the unit. Identify training & development needs for subordinates & employees in general.

Plant Manager
Oct 2012 to March 2014
Company Name:Universal Cables
Job Profile: 
Responsible for Complete operation of Goa Unit looking after Process, Maint and Quality Control
Responsible for Scrap Control and Productivity
Responsible for man power selection and controlling the man power cost
Responsible for spares cost 
Responsible for up time of machine and utilities
Responsible for energy saving measures.
Responsible for Plant Engineering, Maintenance, Project Management, Quality Assurance and Techno-Commercial Operations. Managing plant activities involving resource planning, in-process control, team building, design & development and coordination with internal departments with key focus on profitability by ensuring optimal utilization of resources. 
To oversee implementation of Preventive Maintenance System (PMS) and identifying factory maintenance. Sound Knowledge of TPM. Operations & Maintenance and Spare parts planning & control/spare strategy. Skilled in identifying bottlenecks and initiating changes for qualitative improvement in engineering activities of plants, Electrical Utility maintenance, Installation & Commissioning. Proficient in designing and implementing preventive and breakdown maintenance programs. 
Managing contracts with vendors, ensuring timely availability of equipments, spare parts & consumables to facilitate smooth execution of projects and day to day maintenance.
Responsible For qualitative & quantitative targets and ensure that production & dispatch activities are carried out as per company’s business plan. 
Other responsibilities include co-ordination with materials function for smooth supply of raw materials from approved sources & maintain inventory at minimum level. Establish production planning process & norms through industrial engineering study & ensure implementation of the same. Oversee all other support functions to achieve targeted production & productivity level with consistent quality.  
Liaison with Government Authorities, local administration & other external agencies for statutory compliance of the unit. Identify training & development needs for subordinates & employees in general

Engineering Head
Feb 2008 to Sept 2012
Company Name: R F Cable Manufacturing Plant
Company Profile: It is a total solution provider in the field of mobile communication.
Job Profile:
Overseas visit to Austria for Technology Transfer and Training.  
Performing land acquisition, including machinery and utility selection till process stabilisation.
Working as Engineering Head (Mechanical, Civil and Electrical)
Responsible for maintenance and operations of Utilities including:
33 K V Sub Station, Transformer, Panel Room, U P S, Compressors, Chillers, Cooling Towers, D G Sets.    
Dealing with Govt. Agencies like PCB, MSEDCL, Electrical Inspector, Weights & Measurement Dept.
Energy Conservation Measures.
Responsible for Maintenance and Power Cost.

Deputy Manager Maintenance & Projects 
Oct 2004 to Jan 2008 
Company Name: Cosmo Films Limited
Company Profile: It is one of the most innovative and quality conscious BOPP Films Producer in the world. The BOPP Films is used in packaging
Job Profile:  
Spearheading execution of EOU Project with Thermal lamination & Mettaliser.
Working as Area Owner of BOPP & Thermal Lamination Lines, Mettalizer and Utilities after successful completion of Project.
Planning and Execution of Planned Maint Of BOPP Lines. 
Overseeing execution of material handling Fork Lifts, EOT, Utilities and Thermo Fluid Heaters etc.
Responsible for Technical Training and Quality Management System.
Development of Import Substitutes in Process Tooling and Engg Spares.
Responsible for Material Handling Equipments Up Time.

Manager Maintenance & Projects
Feb 1995 to Sept 2004 
Company Name: Birla Ericsson Optical Ltd
Company Profile: It is engaged in the manufacturing of Optical Fiber & Jelly filled telecom cables.
Job Profile:
Administering entire telecom project and maintenance operations in the company.
Executing projects for in-house development of machines used in Optical Fibre, Polythene Insulated Jelly Filled Cables.
Overseeing fabrication, trail and commissioning of equipment.
Tracking daily breakdowns, implementing preventive maintenance programmes to improve the efficiency of the system.

Project Operations:
Key Member of Project Management Team, ensuring seamless execution of projects. Successfully developed the following machines for

Cable Extrusion Plant:
In house Development of Machines for P I J F Cable Plant like Tandem Insulating Line with Fully automatic Dual take up, Group Twinner, Drum Twister. 
In house Development for Optical Fibre Plant like Secondary Coating line with 800mm Dual Take Up, S Z Stranding Line, Sheathing Line, Armouring Attachment. 

Packaging:
Upgradation of BOPP lines, Thermal Lamination Lines Mettalizer, Five layer Extrusion.
Revamping of Slitters and Recycling Machines.

Training Attended:
Protective Maintenance Welding Techniques at L&T; 1996.
Processing of Copper conducted by ICDC; 1996.
Calibration & Measurement Management conducted by TQM System; 1998. 
Internal Quality Audit & Enhancing Auditors Skills conducted by TQM System; 1998.
Awareness Training Program on ISO 14001 conducted by QGS; 1999.
Internal Auditing of Environmental Management System; 2005.
Maintenance of Compressors; 2006.
Bearing Tech by S K F; 2007.
R F Cable Manufacturing Technology Transfer Rosendahl Austria; 2008.
Energy Management Programme: 2009
Cummins Tech Awareness and Maint Programme; 2010.
Visited China for procurement and vendor evaluation

Core Competencies:
Project Management
Providing BOPP film and Telecom cable facilities through planning, installation and commissioning.
Formulating project implementation schedule and coordinating with all concerned parties to accomplish the project on target date.
Ensuring effective site management and discipline to ensure safe & timely execution of the projects.
Installing and commissioning as well as conducting tests & inspections to determine operational effectiveness; planning & effectuating maintenance schedules for machines and equipments.
Preparing and sending project progress report to the Management.
Carrying out advance planning for resource mobilisation, manpower deployment and rendering technical support; ensure the execution of projects within time, cost & budgetary parameters.
Addressing performance bottlenecks and ensuring maximum uptime for systems / equipment.
Implementing safety practices as safety committee head, like Fire /Health/first Aid Safety as per the industry standards.

Maintenance:
Planning for operations and maintenance of machinery/equipment and Utilities.
Tracking daily breakdowns, implementing preventive maintenance programmes to improve the efficiency of the system and the equipment undergoing maintenance.
Planning, requisitioning and accounting spares required for maintenance and carrying out post installation site audit ensuring achievement of quality of service as desired.
Identifying areas of improvement and recommending process modifications and equipment calibrations to enhance operational efficiency of machine/ equipment.
Implementing measures to maintain and meet quality standards and specifications of IS/ ISO 9001: 2000 and ISO 14001.

Snapshot:
Experience in Project Planning, Installation & Commissioning, Operations & Maintenance of PIJF, Optical Fiber, R F Telecom Cable, Bi-axially Oriented Polypropylene Film, Thermal Lamination, Mettalizer and seamless tubes.
A strategic planner with proficiency in extending communication facilities through planning, engineering, commissioning, operations & maintenance of various telecom systems.
Multifarious experience of Continuous Process BOPP Film,Seamless Tubes and Cable Plant and opens new avenues without limitation of explore of single field.   
Functional expertise in managing the entire plant operations with key focus on bottom line profitability by ensuring optimal utilization of resources; adept in assessing the performance and processing gaps using modern technologies and new approaches. 
Expertise in planning all the installation commissioning and stablisation activities; proficiently carried out the efficient troubleshooting along with technology suppliers.
Experience in end to end project planning and execution, with distinction of playing a key role in management of projects.
Expertise in handling operations, troubleshooting, preventive, planned and predictive maintenance of utilities like 
Thermic Fluid Heaters, Compressors, Screw / Cryogenic Chillers, Captive Power Plants, R O Plant, Water Treatment Plant, Nitrogen Plant, Ozonator, Air Handling Units, Health and Safety Equipments  .
Adept in managing the commissioning activities & maintenance of a wide range of Engineering equipment; implementing process enhancement & quality control techniques.
Responsible for Legal Requirements of Projects.

Future Goals

Seeking for assignments in Plant Maintenance and Projects, with a growth oriented organisation 

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