Ref. No. : CA - 28046 - (Maintenance and Service - Mechanical – with 33.1 years in Plastic Industry)

Education

DME (Bharati Vidyapeeth PUNE)

Skill Sets

Experience in maintenance of Plastic Processing machines (Injection Moulding) & project management, production operations.
Expertise & manage (resourcefully) operations/ maintenance for plant machinery & utilities.
Skillful in enhancing systems to bring greater cost efficiency levels & energy/ power reductions.
Ensuring compliance to quality standards and maintaining all related documents.
Well versed with mechanical, hydraulic, ISO and TS procedures.
Distinction of improving the overall ratings (Quality & Delivery) of the suppliers through process approach.
Comprehensive understanding of the industry dynamics enhanced understanding of customer support skills.

Work Experience

senior Manager Maintenance
Since Nov 2019
Company profile- one of the fastest emerging company in the electrical/electronics sector in India. We have a modern manufacturing plant

Job profile-
Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.
Proactively identifying areas of obstruction/ breakdowns and take steps to rectify the equipment's through application of trouble shooting tools.
Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget.
Imparting continuous on job training to the subordinates to enhance their operational efficiencies.

Maintenance Manager
Since Oct 2007 to 30 Apr 2019
Company Profile: Offers wide range of plastic products with a variety of applications in Moulded Furniture, Storage & Material Handling Products, XF Films & Products, Performance Films, Industrial Moulded Products, Protective Packaging Products, Composite Plastic Products, Plastic Piping System & Petrochemicals.

Job Profile:
Played a key role in New Injection Moulding Machine installation & Up gradation of old existing Machines
Handling breakdown and preventive maintenance of moulding machines & utilities.
Prepared for spares required for moulding machine and auxiliary equipment's.
Maintenance of electrical / mechanical / hydraulic control machines.
Maintenance of assembly machines (Automatic).
PLC Controlled machines troubleshooting.
As per plan carried out daily/weekly/monthly/yearly preventive maintenance.
Installation and commissioning of plant machineries.
Breakdown analysis and corrective action.
Monitoring stock and critical spare to avoid breakdown and follow up with vendors for spares.
Co – ordination with development activities for process improvement.

Sr. Maintenance Engineer
Varroc Engineering Pvt Ltd Pune.
Mar 2003 to Oct 2007
Company Profile : Offers full service provider capabilities for complete design, development, manufacture & supply of Air Vents.

Sr. Maintenance Engineer
June 1998 To Apr 2003   
Company Name : Gaurav Agro Plast Ltd.
Company Profile : Leading manufacturer of molded furniture.

Maintenance Engineer
Aug 1992 to June 1998
Company Name : Jain Irrigation System Ltd
Company Profile : Leading Manufacturer of Irrigation Components, Foam sheets & etc.

Knowledge Purview
Machines handled
Injection Moulding Machines, toggle type, ram type from 50 T to 2800T Like Ferromatic millacron, L&T, WINDSOR, Haitian, Italtech, batenfield, Supermaster, Mitsubishi, UBE, Husky.
Hot runner system.
Air compressor screw types Atlas copco make GA30 & GA22 (87 & 137 CFM resp)
Post Forming Machine
Electrically operated crane (5 T to 30 T capacity)
DG set from 400 KVA To 1250 KVA
Mould temp. Controller, dehumidifier, etc.
Automatic assembly machines.
PLC controlled machines.

Core Competencies
Project Planning & Management
Handling project activities involving working out various requirements with respect to utilities, machines, manpower & monitoring overall project operations for ensuring timely completion.
Ensuring that the site operations are carried out smoothly with erection, commissioning, & procurement operations.
Developing financial projections, preparing budgets and performing extensive project costing.
Managing resources to perform project activities in cost effective manner.
Dealing with statutory bodies for compliance of requirements.
Identify scope for executing cost/ energy saving techniques & modifications to achieve substantial reduction in O&M (Overhead & Manufacturing) expenditures and work within the budget.
Scheduling & controlling the procurement plans of machineries & spare parts, ensuring seamless service delivery.

Maintenance Operations
Minimizing performance bottlenecks for achieving high productivity with maximization of men, material, & machine
Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.
Proactively identifying areas of obstruction/ breakdowns and take steps to rectify the equipment's through application of trouble shooting tools.
Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget.
Imparting continuous on job training to the subordinates to enhance their operational efficiencies.

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