• Gender: Male
• Age: 56
• Designation: Department Head
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  900000 /Annum
• Preferred Location: Chennai
• Work Experience: 32.5 Year(s)

Education

B.E (MECH) 1990 Vellore Engineering College - Vellore
XII Std 1986 Don Bosco Hr.Sec School - Vellore
X Std 1984 Don Bosco Hr.Sec School - Vellore

Skill Sets

Tool Design - Conventional & Fine Blanking
Continous improvement in tool life
Production Scheduling
Yield improvement
Tools Manufacturing - Conventional & Fine Blanking
Developing Multi-skills
Trouble shooting
Conventional & Fine Blanking
Improving OEE
Fine Blanking R & D Inventory Management
Cost Reduction Vendor development

Work Experience

Manufacturing / Tooling Head
Since Oct 2005
Company Profile : Leading manufacturer and marketer of solar control glass, fire resistant glass and other various types of float glasses in India
Job Profile :
Heading the team at the Tool Room and responsible for new product launches including scheduling, streamlining operations, tooling trails, increasing efficiency and overall product quality through continual improvement.
Carry out research and development activities to improve the quality of the product and cost effectiveness.
Coordinated all related purchasing, materials management, negotiations and inventory planning.
Developed problem solving techniques and continual improvement methodology that focuses on permanent counter measures for problems and preventing defects through continual improvement process.
Analyzing customer specific requirements includes selection of special characteristics, setting quality objectives and related training, corrective and preventive actions, process design and development, customer feed back and customer satisfaction survey.

Cell leader
Oct 2001- Sep 2005
Company Profile : Leading Roller chain manufacturer- both automotive and industrial
Job Profile :
Efficient, versatile manager. Results driven. Proven ability to lead and motivate large teams of employees and responsible for managing manufacturing operations of Fine blanking division.Streamlined operations, producing significant gains in net earnings and sales. Increased productivity by 15% and reduced In process rejection by 0.6%. Reported directly to the Vice-president on matters of key strategic importance for this growing company of 300 employees
Responsible for sourcing and procuring all material required for Production and final assembly line production. Performed master Production scheduling Function..
Converted single cavity tools to multi-cavity tools to improve the productivity
Manufactured and proven progressive tool first time in LGB for customer Gala.Responsible of 5 crores Turnover / month in Fine blanking. Coordinated and implemented new product introductions, product transfers, and engineering improvements.
Headed a successful push to win a new product development for Bajaj , one of India’s leading two wheeler manufacturer.
Coordinated marketing and sales efforts as well as overseeing development of new products.
Supervise the inspection and testing of the product, authorizing product release, implement corrective actions and to co-ordinate the overall functions of the quality control department.
Co-ordinate ISO 9001 activities, carry out internal audits and to work for the compliance of the system
Performed development of suppliers with manufacturing systems to consistently produce high quality and performance, competitive cost products through Supplier quality management System development (SQMS).

Asst. Engineer
Sept 1995 - Oct 2001
Nttfil-vellore, manufacturing of plastic moulded and sheet metal components. The unit has a separate CNC Divison and Product engineering divison for development of products supported by state-of-art in-house CAD / CAM / CAE facilities.
Job Profile :
Experience in manufacturing and trouble shooting of press tools progressive, compound, bending, forming and draw tools. Moulds Injection, compression, transfer moulds and die-casting dies with jigs and fixtures.
Extensive experience in handling of inspection equipment’s such as coordinate measuring machine CMM, Microhite, Microscope, Profile projector, Hardness tester, Surf tester, crack detector, Electronic comparator, Universal testing machine and all type of Gauges.
Liaised with operators in the verification of non confirming products and the continual improvement programme in place to improve the product yield.
Performed press tool assembling through getting various sub parts from machine shop.
Handled machine set ups and necessary adjustments and operated various conventional machines in tool room.
Involved in Labeling and packing out parts for shipment.

Tool Room In charge
Jan 1991- Sep 1995
Babu Tools and Gauges

Future Goals

requires a higher position