• Gender: Male
• Age: 56
• Designation: Department Head
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: USD  4000 /Annum
• Expected Gross Salary: USD  4500 /Annum
• Preferred Country: Kingdom of Saudi Arabia
• Notice Period: 10  Days
• Preferred Location: ANYWHERE IN SAUDI
• Work Experience: 31.5 Year(s)

Education

Course of Engineering (Plastics) in Plastic Technology from Central Institute Of Plastic Engineering & Technology, India with Grade A/1st Class in 1993
Bachelor of Engineering (Mechanical) from Annamalai University India, with Grade B/2nd Class Upper in 1991

Skill Sets

Strong verbal and personal communication skills.
Decision making, critical thinking.
Self-motivated, initiative, maintains a high level of energy.
Accuracy and Attention to details.
Tolerant and flexible, adjusts to different situations.
Organization and prioritization skills.
Problem analysis, use of judgment and ability to solve problems efficiently

Work Experience

Product Engineering Manager
Since April 2009
Company Profile: Offers integrated solutions across multiple market segments, including leadership positions in Utilities & Infrastructure, Industries & Machine manufacturers, Non-residential buildings, and Data centres & Networks, and in Residential.
Job responsibility:
To lead a cross-functional team of engineering professionals in project transfers and new product development.
Manage OCP & transfer projects using PMP process and to lead all Project Engineering related activities
Manage entire scope of product engineering within the plant and maintain close working relationship with Design Centers in China and Australia
To manage and drive cost savings activities through Product Design and Process (PDP) improvements
Coordinate CTQ (Critical to Quality) activities
To lead a team engineering professionals to provide technical support, especially retooling and quality issues of existing product.
Manage Industrial transfer projects within Asia Pacific zone;
Develop product transfer project management process guideline;
Manage Industrial transfer projects within Life Space BU
Identify supply chain simplification opportunities, conduct feasibility analysis, develop yearly strategic transfer plan to support business growth
Initiate, plan and lead the manufacturing/supplier transfer projects
Chair regular project meetings with team members, clients & suppliers, provide accurate, comprehensive project status report to stakeholders
Monitor the project status constantly, ensure the project is on track and delivers its desired outcomes
Drive the quality system, ensure compliance of specification and customer satisfaction Manage the integration of new products and processes into manufacturing across the Asia Pacific. Participate in the development and assessment of strategic implications of new products and process from both a product and operations perspective.
Provide leadership in activities focused on process improvements, tooling optimization, equipment specification and related validations necessary to effectively deliver new products and processes to manufacturing
Working with Regional Project Manager and Project Manager by creating and executing project planning, tracking and reporting time with the development team;

Specialists:
Manage the integration of new products and processes into manufacturing across the Asia Pacific. Participate in the development and assessment of strategic implications of new products and process from both a product and operations perspective. Coordinate efforts and resources necessary to execute these design transfers and process optimizations. Provide leadership in activities focused on process improvements, tooling optimization, equipment specification and related validations necessary to effectively deliver new products and processes to manufacturing
Manage OCP & transfer projects and to lead all Project Engineering related activities
Working with Regional Project Manager and Project Manager by creating and executing project planning, tracking and reporting time with the development team;
Monitoring of costs, deadlines and resources used, and take action where these deviate from agreed tolerances, ensuring that deliverables are implemented according to these criteria.
Communicating clearly and effectively with clients, suppliers, team members
Identification, assessment and management of the risks for the project success;
The preparation and maintenance of project and quality plans, and providing regular and accurate reports accordingly;
To review all designs together with design team for feasibility by applying failure mode and effect analysis and value engineering techniques and by change of design, eliminate potential modes of product failure both in manufacture and service
To ensure that all new products and product development are developed and tested to ensure compliance with acceptable statistical limits to customer requirements before designs are released for manufacture
To do preliminary product cost and reduce cost of product
To ensure all products / process are with part-list, operation standard, operation standard summary, flow chart, critical parts and related documents
To follow up on all product and components release (eg 1st off article, trial run, approval from principle etc)
To file all documents systematically
To implement 5S at work place
To carry out any other duties as and when may be directed by the Management / Department
Handle Cando Project, insure Cando project on time
Well use to be expert in Six Sigma, FMEA, PDP, Symphony & Genesis

Technical Manager (Product Development)
2001 - 2009
Company Profile: Is a quality Malaysian manufacturer of sanitaryware including bathroom and toilet accessories
Job responsibility:
Responsible for all aspects of the plant and for ensuring that the manufacturing facility runs at peak efficiency and minimal costs, so that orders can be delivered on time and within the required quality. To ensure that the ‘best practices’ are adopted so that continuous improvements can be made to the management, planning, production, logistics etc. of the manufacturing facility will develop employees, manage their careers and foster team spirit so that the whole manufacturing process will be run effectively and efficiently based on teamwork. Above all, he must lead and motivate staff to work and develop professionally and inspire them to give their best to achieve the Company’s goals.

Production Manager
1996 - 2001
Al Watania Plastics
Responsibilities:
Process all kind of plastics & Product Design and Development
Identification and selection of molding compounds
Identification and selection of primary and secondary processing equipment
Critique parts designs for ‘Design for Manufacturability’ and optimum molding performance
Analyze designs using simulation software to review function and manufacturability
Critique tool designs for robust mechanical design and optimum molding performance
Manage activities with external suppliers, both molders and tool makers
Support tooling debug and process development with suppliers
Responsible for development of processes that consistently yields parts conforming to specifications
Design and execute experiments (DOE’s) to optimize manufacturing process performance
Technology transfer of new products and processes
Evaluate new plastics technologies
Project management
Process validation and documentation

Qualifications:
Familiar with Product & Process Development Phase/Gate Methodology.
Strong troubleshooting and analytical capabilities.
Experience with Design for Manufacturing concepts, working knowledge of materials and injection molding fabrication methods.
Design for Experiments (DOE) experience.
Must possess strong communication and interactive skills, capable of working independently or on project teams as required.
Leadership ability to develop plastics engineering core competency.

Production Engineer/In-charge
2001 to 2006
Mac Industries(Flex-O-Flex PVC Pipes)
Job responsibility:
Planning Raw material for compounding for subsequent production, Formulating Compounding additives with Process parameter adjustment during mass production for Twin screw (Parallel & Conical) UPVC pipe extrusion (20-500mmØ), Injection Moulded fittings (PVC) and Slotting, Socketing & Threading (110-400mm Ø).
Resolve work problems and recommend measures to improve productivity and product quality.
Establish methods to meet work schedules and co-ordinate work activities with other departments.
Preparing Reports entailing daily production/Downtime report, material scrap & weekly machine productivity reports.
Working on automation of existing equipments for improvement in Quality and productivity.
Working on customer’s feedback and taking corrective measures, in case of deficiencies in all related processes from purchase to finished goods delivery.

New Product Development & Vendor Development:
Gathering product specifications & designing of products by conducting discussions with clients for concept finalization, developing prototyping, protosampling, tryouts and testing validation & final production.
Supervising testing of proto-type models & documentation and maintenance & getting approval for samples, making modifications and releasing same for commercial production.
Streamlining the system and procedures for new product development at the vendor’s end for effective inventory control for ensuring ready availability of materials to meet the market demand.

Future Goals

Wish to become an operation manager or factory manager