• Gender: Male
• Age: 61
• Designation: Department Head
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  650000 /Annum
• Preferred Country: India
• Preferred Location: Maharashtra
• Work Experience: 38.1 Year(s)

Education

1986 - Post Graduate Diploma in “Plastics Processing Technology” from CIPET in 1st rank.
1984 - B.Sc from Pune University.

Skill Sets

Competent professional with over 21 years of experience in hardcore injection moulding entailing Plant Operations, Production, Quality, New Production Development and Project Management.
A keen planner with expertise in handling projects for development of new products, components, moulds etc using available resources
Expertise in handling the complete project operations entailing planning, resource utilization, procurement, & manpower management.
Well aware about six sigma projects for process/improvement and cost reductions
Resourceful at sales and marketing activities and enhancing revenues as per organisational vision and strategic direction.
Well versed with quality tools like ISO, 5s, Six sigma and implemented the same in various organisation which enhanced operational efficiency.
Gained exposure in PPAP, 5’S’, PPm level
A keen communicator with honed problem solving and analytical abilities.

Work Experience

Working at a leading company as Plant Head Since Nov 2004
Jor Responsibility :
Spearheading complete plant operations ensuring Minimum rejection level. i.e. 1.5% and Optimum manpower usage.
Pivotal in the successful completion of various projects like;
o 6 sigma for reduction in rejection cost
o Reduction in PPM level from 10,000 to 25
o Robot installation: Installed and used wetech (Taiwan) make robot on 02 machines successfully. Also, on engel 1200T robot started and used successfully
o Critical moulds installation
o DG installation, water softener erection
o Cycle time reduction with proper quality stds
Significant contribution in obtaining Best Vendor Rating Award from TAPS for 2005-2006 year to the organisation
Boosted sales turnover by 1 crore in the year 2006

Dec’ 2001- Nov’ 2004 - Okay Industries, Pune as Senior Manager (Production)
Sep’ 2001- Nov’ 2001 - Precision Plastics Engg (P) Ltd as Manager (Works)
Jun’ 1999- Sep’ 2001 - Hi-Tech Plast Containers (I) Ltd, Pune as Manager (Production)
At High-Tech Plast Containers
Involvement in workmen settlement.
Received Special Appreciation Award from V. P. (supply chains)
Jan’ 1999- May’ 1999 - Mattel Toys (I) Ltd, Nagpur as Executive (Production)
Jan’ 1986- Jan’ 1999 - Blow-Plast Ltd as Executive (Production)

Project Management
Planning, scoping, estimation, tracking & implementation of project plans within preset budgets and deadlines and coordinating projects for the set up facilities
Preparing project schedules / plans, engineering designs / drawings and technical specifications as per clients’ requirements
Involved in the installation of machinery and obtaining necessary sanctions/ approvals from the government.

Plant Operation
Supervising daily production operations viz purchase, assembly, part production, quality & logistics, inventory etc
Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.
Preparing SOPs, manuals & work instructions for production operations for the unit and maintaining reports for facilitating decision making by the management.
Identifying and developing a dedicated vendor base for procurement of necessary material for production.

Product Design and Development
Gathering product specifications & designing engineering plastics and commodity plastics materials
Creating layouts, designs & drawings & conducting FMEA to identify any weaknesses & make relevant modifications in the same.
Getting approvals for the prototype, making necessary modifications and releasing the same for commercial production.
Eliminating redundant / obsolete processes involved in the design, development processes and working towards value-addition.
Process/Improvement/ Cost Reductions
Analyzing various processes / applications and recommending process modifications to enhance operational efficiency.
Leading operations team for optimizing processes and eliminating wastages thus achieving enhanced revenues.

Quality Control/Assurance
? Ensuring adherence to quality standards ISO and maintaining all related documents.
? Identifying areas of quality failures and taking steps to rectify the system wide preventive and corrective actions to avoid the reoccurrences.
? Practicing quality standards and Lean Manufacturing techniques viz 5s etc with key emphasis on improving quality and improvement opportunities.
? Undertaking several six sigma projects for improving processes and reducing costs.

Machine purview: Computer aided injection-moulding machines from range 60T to 1800T capacity. Handled L & T, Engel, LG, Nigata, Nissei, Toshiba, Windsor make mcs

Types of moulds: Hot runner, 2/3 plates, with pneumatic ejection, imported moulds with multi-cavity