Ref. No. : CA - 9146 - (Production - Compounds & Masterbatch – with 25 years in Plastic Industry)

Education

Post Graduate Diploma In Plastics Testing & Conversion Technology
(PGD-PTCT) From CIPET Ahmedabad, With A Div. in 2000
B. Sc (Chemistry) From Gaya College, Gaya With 1st Div. in 1998
Intermediate Science From BIEC, Patna With 1st Div. in 1995
Matriculation From BSEB, Patna With 1st Div. in 1993

Skill Sets

Masterbatch- Production Planning, Production Process, Mixing Process, Packing Process, Waste Management’s and General House Keeping, Production Accountability and Perform Process Condition.
To manage the production department in fully utilizing all available resources to achieve the company objectives
To take responsibility that the production process follows safety- and environmental regulation.
Implements existing production recipes and makes adjustments as necessary to produce products within specifications.
Directly involve in development of new Products Such as Polyester, Nylon, PP and PE Fiber Grade Masterbatch, Additive, Color, white and specialty Grade Masterbatches with use of various polymer such as Polyester, NYLON, PC, PMMA, ABS, SAN, PS, PP, PE, PVC and EVA.
Implementation of the operating procedures for ISO-9001:2008.

Work Experience

Production Manager - Masterbatch
Since August 2005
Company Profile: An ISO-9001:2008 certified company of manufacturing Color, Additives, White and Black MB
Job Profile:
Leading 125 people work force with multi-national culture in production, Maintenance and Warehouse.
Strong Knowledge in process conditions of Twin Screw extruders, Bulk material Transport systems for polymers and Automatic feeding systems.
Setting up the ISO procedures for Production, Quality Control and Maintenance.
Day to day operations of the factory and Supervision of Production team, Maintenance team and warehouse.
Production Planning and scheduling in coordination with sales and purchase departments.
Close monitoring of Machine process for quality product
Conducting training for all operators for quality and Safety operation of the plant House Keeping.
Procurement of plant equipments for Masterbatch operation.
Preparing and implementing the Preventive Maintenance Schedules and Daily Maintenance.
Procuring the spare parts for all equipments.
Preparing the budget for Plant which includes Capex, Repair and Maintenance
Training the ISO procedures to employees and setting the Quality Objectives for each department.
Training the new staff for safety, health and Environment.
Sourcing of Additives, Pigments
Strong knowledge in Mono pigments concentration, PP, PET and PA fiber, Black, Additives and Colour Grade Masterbatch.
Achievements:
Setting up and successfully running New Plant operations from the day one.
Producing High Quality products with highest efficiency.
Successfully handling one pack additives and Oxo-Biodegradable masterbatch project for Major client like Al Borouge, Sabic, Reliance and Qapco.

Senior Production Engineer
Worked as Senior Engineer to lead a team for production.
Worked as Shift In-charge for 4 years and gained strong Knowledge in Process and control system
Dec 2000 - August 2005
Company Profile: An ISO 9001-2000 certified company producing White, Black and Additive Materbatches.
Job Profile:
Setting Production Schedule for higher output with high quality product production.
Setting up the ISO procedures and implementing them in the production.
Setting up the machine Parameters and giving training to all the staff.
Leading the shift with multi national work force with perfect harmony.
Setting up the good Maintenance team for smooth operations.
Achievements:
Learning about the Masterbatch process and various types of chemical studies.
Increase the production output by 60% by modifying the machine settings and mixing process.
Strong leadership knowledge with multinational cultural.

Process Technician
June 2000 - Dec. 2000
Sterlite India Limited, An ISO certified company having a fully automated Optical Fiber Cable Plant in India.
Job Profile:
Gained good Knowledge on multiple types of Process Instruments and Products.
Experienced in various types of Cable Machine such as Sheathing, Jacketing, Armoring, Coloring and Various Testing Procedures.
Hand On Technical Experience:
Production high concentrated PP and Polyester Single Pigment Concentrates (SPC) for Polypropylene and Polyester Fiber Application.
Processing of Colors and Additive Grade Masterbatches with use of various types of Polymer such as PBT, PET, PC, Nylon, PMMA, ABS, SAN, PS, PP, LDPE, LLDPE, HDPE, PVC and Engineering Compounds with different grades as per applications.
Handling various types of machine during processing such as Twin Screw Extruder (W&P Germany), Leistritz Extruder Technique (Germany), Steer Engineering Technology, OMC SRL, (Italy) Frecica Macros (Japan), Lab-Tech Extrusion Technique with loss in weight feeding system, Programming Logic Control System. Single Screw Extruder, HSM Technology (Mixaco, Henschel, Neoplast) Heating & Cooling Mixer Technology. Dispersion kneader, Nouter Mixer, Pulverizer (Pallman), Gala & E-con Underwater palletizing System.
General Maintenance & Trouble Shooting of Machine
New Machine Installation and Setup.

Future Goals

Inquisitive to achieve a techno-management designation that demands analytical thinking, problem resolving abilities and project management skills in a dynamic environment which is conducive to both professional growth and personal satisfaction

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