Ref. No. : CA - 19113 - (Production - Compounds & Masterbatch – with 22.5 years in Plastic Industry)

Education

Post Graduate Diploma in Plastic Processing Technology (PGDPPT)

Batch From CIPET, Kolkata in 2001 to 2002

Bachelor of Science in Chemistry From Kamla Nehru Institute of Physical & Social Sciences, Avadh University, Faizabad (U.P.) India in 1997 to 2000 

Skill Sets

Personal Abilities:
Creativity in problem solving, adaptability, ability to bounce back from any 
situation, better team worker.

Work Experience

Production In charge
Since Oct 2011 
Company Profile: Leading manufacturer of PVC pipe in Saudi Arabia
Job Profile:
Coordinate with sales and make plan for production.
Coordinate with maintenance for preventive maintenance.
Conduct the training with operator for machine operation like process parameter setting, Start-up and shutdown.
Communicate with machine suppliers Battenfeld Cincinnati, Amut, and Sica for spare parts, preventive maintenance, and technical support.
Control over mixing (fully automatic) Plasmec mixers (Italy).
Generate the reports daily, weekly and monthly for MIS.
Conduct the weekly meeting with production manager, production supervisors, and production planner. And evaluate the output target V/S actual.
Take the initiative for continual improvements, 5S.
Update the documents for ISO – 9001 – 2008.
Take the training for ISO internal auditor.
Take the training for SAP.
Production of UPVC pressure pipes as per ASTM and DIN standard. With capacity of 140 MT per day
Pipe size from 20 mm to 630 mm.
Production of CPVC pipes for hot water.
UPVC pipes Mixing formulation.


Production Engg
April 2008 to Oct 2011
Company Profile: Leading manufacturer of PVC profile
Job Profile:
Total controle over the quality of on line products.
System development for the implementation of 5S activities, Kaizans, Visual Control,
Contribution in preparation of Dubai Quality Award submittal
Contribution in preparation of submittal for operational appreciation Award.
Total Knowledge of ISO -9001-2000 for Quality Management System.
Internal Auditing for ISO.
Knowledge of preparation of Quality manual as per ISO- 9001-2000
Raw material testing like EPDM rubber, PVC plastic .
Total Knowledge of EPDM ,Silicone rubber gaskets for aluminium structural profiles.
PVC profiles, waterstop, tubing, rigid Pvc,

Production In charge
May 2004 to March 2008 
Company Name: Welset Plast Extrusion Pvt Ltd
Company Profile: Leading manufacturer of Masterbatches and PVC compounds in India.
Job Profile:
Work experience of Masterbatch granulator machine PVC compounding machine, fully automatic high speed mixer with SCADA system control, operation of kneeder, setup of die face cutting, strain cutting granulator.
Total control over production 
System Implementation and Standardization of Processing parameters. 
Productivity improvement, trouble shooting, mechanical or processing problems
Production planning and control.
Controlling the scrap and act as leader in scrap reduction team.
Implementation of SOP & Check sheets to monitor the process.
PVC Medical, Rigid, Cable, General Compounding & Medical Tubing.
Document & Record Maintenance.

Production Engineer
Sep 2002 to April 2004 
Company Name: Harsh Polymers Pvt Ltd
Job Profile:
Planning, Ensuring and achieving the targeted production.
Statistical process control.
Raw material inspection as per control plan.
Rejection control.
Carryout testing during process. 
Rigid PVC pipes and profiles for Electrical applications. 
Full knowledge of m/c operation and die setting.

Future Goals

Highly motivated and experienced in EXTRUSION of Rigid PVC pipes, PVC profiles.

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