Ref. No. : CA - 25827 - (Production - Compounds & Masterbatch – with 24.8 years in Plastic Industry)

Education

PGD-PTCT From CIPET, Ahmedabad, Madras University, Chennai, Tamilnadu in 2000 with 80%

B.Sc From Gaya College, Gaya, Magadh University, Bodh-Gaya, Bihar in 1998 with 63%

12th From Gaya College, Gaya, BIEC, Patna, Bihar in 1995 with 62%

10th From Tekari Raj Inter School, Tekari, Gaya, BSEB, Patna, Bihar in 1993 with 61%

Skill Sets

Experience with independent handling operations, project setup and new product development, QA-QC with sound technical knowledge of polymers pigments , dyes and ability of excellent communication skill, relationship building ability, leadership qualities & team building.
Knowledge, experience & handling of all types of Organic, Inorganic, Pearlescent & metallic pigments & all type of commodity & engineering Plastics materials.

Working and set-up new well running plant and handling multi level tasks for Lab, Production, Maintenance, Purchase and Warehouse.
Strong Knowledge in Color matching, Pigments, Quality Control and Processing of Twin Screw extruders.
Setting up the ISO procedures for Lab, Production, Store, and Maintenance

Good knowledge in ERP system of process industry.

Work Experience

Technical Manager
Since Apr 2011
Company Profile: Leading master batch company.
Job Profile:
Working and set-up new well running plant and handling multi level tasks for Lab, Production, Maintenance, Purchase and Warehouse.
Strong Knowledge in Color matching, Pigments, Quality Control and Processing of Twin Screw extruders.
Setting up the ISO procedures for Lab, Production, Store, and Maintenance
Following & maintaining high class of safety & health procedure in company.
Prepared project report and setup well running master-batches plant.
Development of Tailor made(TM) shades and standard shades for various Polymers & application.
Development of cost effective formulations to meet the market demand and to improve the profitability.
Establishing and optimization of process parameters to produce various types of master-batches.
Maintenance of Colour library and up gradation of same.
Development of Formulation database and maintain it for easy tractability.
Competition product analysis and develop counter products to match the cost performance ratio.
Provide Technical service to Marketing and sales team.
To provide solutions for customers – color matching & setting processing parameters
Conduct trials and establish the product performance at customers place.
Responsible for the quality control of online and Finished Goods.
Responsible for the issuance of compliance certificate like FDA, RoHS, REACH
Member of Safety Committee to ensure trouble free production of MB’s.
Maintenance of records for ISO audit
Identification and sourcing of high quality raw material with competitive price.
Manpower selection and training as per his jobs.
Testing & processing procedure writing and implementation.
Successfully running plant from day one with high output and good quality.
Planning and controlling of lab, production, maintenance and store personnel in order to smooth work flow.

Assistant Manager Technical
Aug 2005 to Mar 2011
Company Profile: Manufacturer of Color, Additives, White, and Black MB with production capacity of 18000MT/Annum
Job Profile:
Worked with more than 125 people work force with multi-national culture in production, maintenance, and warehouse.
Strong Knowledge in R & D, Quality Control and Processing of Twin Screw extruders, Bulk material Transport systems for polymers, and Automatic feeding systems.
Setting up the ISO procedures for Lab, Production, Store, and Maintenance.
Responsibilities and tasks:
Day to day operations of the factory and supervision of lab & production team.
R & D and quality control planning and scheduling in coordination with sales and production departments.
Close monitoring of machine process for quality product.
Conducting training for all Technician, Color Matchers Chemist for product development and quality control for Safety operation and monitoring housekeeping.
Training the ISO procedures to employees and setting the quality objectives for each department.
Training the new staff for safety, health, and environment.
Strong knowledge in mono pigments concentration, PE, PP, PET, and PA fiber color, black and additives grade master-batches.

Achievements:
Setting up and successfully running new plant operations from the day one.
Producing the high quality products with highest efficiency.
Successfully handling one pack additives and Oxo-biodegradable master-batch project for major client like Al Borouge, Sabic, Reliance, and Qapco.

Senior Engineer
Dec 2000 to Aug 2005
Company Name: Poddar Pigments Ltd.
Company Profile: Producing white, black, color, and additive master batches for fiber and plastics application.
Job Profile:
Worked as senior engineer to lead a team for production.
Worked as shift In-charge for 4 years and gained strong knowledge in process and control system

Responsibilities and tasks:
Setting production schedule for higher output with high quality product production.
Setting up the ISO procedures and implementing them in the production.
Setting up the machine parameters and giving training to all the staff.
Leading the shift with multinational work force with perfect harmony.
Setting up the good maintenance team for smooth operations.

Achievements:
Learning about the master-batch process and various types of chemical studies.
Increase the production output by 60% by modifying the machine settings and mixing process.
Strong leadership knowledge with multinational cultural.

Process Technician
Jun 2000 to Dec 2000
Company Name: Sterlite India Limited
Job Profile:
Worked as Process Technician.
Gained good Knowledge on multiple types of process instruments and products.
Experienced in various types of cable machine such as sheathing, jacketing, armoring, coloring and various testing procedures.

Hand On Technical Experience:-
Production high concentrated PP and Polyester Single Pigment Concentrates (SPC) for Polypropylene and Polyester Fiber Application.
Processing of Colors and Additive Grade Master-batches with use of various types of Polymer such as PBT, PET, PC, Nylon, PMMA, ABS, SAN, PS, PP, LDPE, LLDPE, HDPE, PVC and Engineering Compounds with different grades as per applications.
Handling various types of machine during processing such as twin screw extruder (W&P Germany), Leistritz Extruder Technique (Germany), Steer Engineering Technology, OMC SRL, (Italy) Frecica Macros (Japan), Lab-Tech Extrusion Technique with loss in weight feeding system, Programming Logic Control System. Single Screw Extruder, HSM Technology (Mixaco, Henschel, Neoplast) Heating, & Cooling Mixer Technology. Dispersion kneader, Nouter Mixer, Pulverizer (Pallman), Gala & E-con
Underwater pelletizing System.
General maintenance & trouble shooting of machine
New machine installation and setup.

Future Goals

Inquisitive to achieve a techno-management designation that demands analytical thinking, problem resolving abilities and project management skills in a dynamic environment which is conducive to both professional growth and personal satisfaction.

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