Ref. No. : CA - 22531 - (Production – with 26.3 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Processing Technology From CIPET in 1998

Bachelor Degree in Chemistry From The New College Affiliated to University of Madras in 1994-97.

Skill Sets

Possess Comprehensive knowledge of plastics material properties, processing parameters and tool design consideration.
Wide knowledge of systematic injection molding process setting.(SIM) and stretch blow molding process (PET preforms and bottles).
Experienced in manpower handling and control. (Over 150 employees in a shift)
Familiar with clean room activities.
Good oral and written communication.
Exposure to work with TS.16949; 2002, and ISO certified companies.
Exposure in using QC tools.
Ability to produce reports and document process.
Sound knowledge in MS-word, MS- Excel and power point.
Experience in handling plastics testing machines for mechanical, thermal and flow properties.

Work Experience

Head of the Dept. - Advanced Course
Since Mar 2009
Company Name: Higher Institute for PlastiCs Fabrication
Company Profile: It is to improve the knowledge and skills of the local skilled personnel in the Saudi plastics fabrication industry
Job Profile:
Preparing SOP for injection molding and stretch blow molding machines (PET preforms and bottles)
Taking lectures on engineering plastics, electrical injection molding, injection stretch blow molding, plastics testing methods, and secondary fabrication techniques.
Preparing standard parameter for the different materials like Nylon, PC,PMMA etc.
Comparative study of various plastics materials by using plastics testing equipments such as tensile, flexural, DTUL, MFR etc
Preparing all the teaching materials by using power point

Sr. Engineer
Apr 2007 to March 2009
Company Profile: Leader in molding of Engineering plastics. Solutions span in areas of consumer electronics, health care and automotive. The Major Customers Are Nokia, Motorola, Tvs, Toyota, Siemens, Sunpharma, Micro Labs Etc. Certified ISO/TS 16949; 2002 for products and ISO 9001; 2000 for Tool manufacturing.
Job Profile:
Responsible for all the activities in shop floor.
Manpower training and control.
Preparation and maintain of all TS documents such as approved process parameters sheet, part quality plan, job card, QA controlled approved/ defective reference samples.
Monitoring the process stability and quality both near the machine as well as observing the SPC charts/QA reports.
To monitor whether all the aspects of the project meet the given standard specification.
Responsible for the safety over a manufacturing area.
Responsible for the mold trials and process optimization.
Responsible For All The Activities Related To Clean Room

Asst. Executive Production
Aug 1998 to Apr 2007
Company Name: Pearl Polymers Ltd
Company Profile: One of the leading industries in India for the production of PET and PP bottles.
Implementation of production plan.
Ensure work meets or exceeds set standards & monitor the SPC Systems Closely in order to fix repetitive and recognized problems immediately.
Maintaining the ISO Records.
Planning, indenting and getting the required raw materials issued from stores.
Trouble shooting in machineries.

Achievements:
Converted the mold parts so that it can run in different machines.
Process in-charge in conducting trial for PP stretch blow molding container for Cadbury. 
Implement and monitor 5S (Costumers like Nestle, Cadbury India, and HLL appreciated the house keeping & system of 5S).
Maintaining the ISO Documents and no NC’s during audit.
Customer complaints queries attended and solved their problems (HLL, Cadbury India, and McDowell)  
Being a clean room in charge during the customer audit (sun pharma, micro lab) and no NC during audit.

Machinery Exposed:
Injection Molding
Jonwai
Cincinnati
L& T
Electronica
Netstal (All Electrical)
Jsw (All Electrical)
Injection Stretch Blow Molding
Husky (Preform Molding)
Nissei Asb 250 Exh, 70 Dph, 650nh)
Sidel Sbo 2

Secondary Fabrication
Pad Printing
Hot Stamping
Ultra Sonic Welding
Plastics Testing Machines 
Flexural Test (Iso 178)
Tensile Test (Iso 527)
Dtul (Iso 75)
Mfi (Iso 1133)
Impact Tester (Charpy – Iso 179)
Colour And Haze Testing.

Future Goals

To be associated with a progressive organization that gives me scope to update my knowledge. 

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