• Gender: Male
• Age: 53
• Designation: Department Head
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 28.4 Year(s)

Education

Bachelor Degree in Industrial Electronics Engineering

Skill Sets

Excellent knowledge of various plastic manufacturing processes
Excellent Men – Machine – R M planning to optimize efficiency and utilization.
Superior knowledge of Molds, Tools and Plastic Engineering work
Strong knowledge of Electricals and Electronics of machines and auxiliaries.
High analytical and troubleshooting abilities
Excellent communication & interpersonal skills
Sound skills in report writing and document processing
Training the staff to understand & handle the Plastic technology.

Work Experience

Technical Head.
Present
Company Profile: Rigid industrial packaging company. Products are Medium Blow molding products 4 Ltr to 120 Ltrs (IOT’s, INM’s), Large Blow molding (LBM) products:120 Ltr: 210 Ltr (IOT’s, INM’s, FT’s)
Intermediate Bulk Containers (IBC):1000 Ltr.
Job Profile:
Heading the Production and Maintenance departments.
Production and Raw material Planning.
Implementing preventive maintenance activities.
Adhering to process analysis as per standard parameters.
Monitoring and maintaining the Unit/ Kg of the plant.
Co-ordination with various departments for effectively controlling the Plant operations.

Production & Maintenance – Plastics Division.
March 2008 to Sep 2017
Company Profile: Engaged in to manufacturing of products: Oral Care (Toothpaste – Mouthwash), Cosmetics (Hair Care, Body Care/ Skin Care, PJ, Glycerine etc). Industrial products (Chairs / Tables, Pepsi and Coke Crates, Roto Tanks, HDPE Pipes etc) of very wide range with various plastics technologies.
Job Profile:
Leadership Role as Manager- Production and Maintenance.
Heading the complete shop floor activities like Production, Maintenance & Quality Control.
Production and Raw material Planning.
To Plan & Implement corrective actions to reduce the process rejections, machine downtime, customer/ market complaints.
To Prioritize action plans & execute the same to increase the overall Plant productivity & efficiency.
Mobilising the Production and Maintenance teams to constantly monitor the processes and machine performances to ensure maximum output with minimal wastage.
Co-ordinating with various departments for effectively controlling the Plant operations.

Summary : Leadership Role with excellent result oriented analytical skills and strong initiative, coupled with hands on experience to operate, maintain and handle various plastics technologies.

Technical Manager
NOV 2002 to Dec 2007
Company Name: M C Plastics Limited
Job Profile:
Handling the entire production and maintenance activities. The major achievement being increasing the production capacity from 70 tons per month to 300 tons per month by various methods of proper planned expansion and by maintaining the machines at the highest efficiency. The key essence being; to ensure the most healthy condition of the machines by properly planned maintenance activities, so that the machine is always available for production with minimum downtime.
The major job responsibilities being;
To ensure the trouble free and smooth operations of the plant.
To achieve the monthly targets as per the market demands.
Preventive Maintenance of the machineries and utilities.
Production planning, Raw material planning and Man management.
To ensure the quality level as per the confirmatory standards.
Effective stock maintenance of spares to ensure minimum downtime of machines.

Technical Manager.
Feb 2001 to 2002
Company Name: Oriental Containers Ltd.
Company Profile: Manufacturer of PP Caps (28 mm dia) for carbonated soft drinks CSD for Pepsi, Coca-Cola, using the Rotary Compression Molding technology, SACMI Italy, with an output of 500 caps a minute.
Job Profile:
Preventive maintenance of the machines and the utilities.
Attending to the breakdown and troubleshooting it.
Developing the local vendors for the CCM / PMV imported tools to bring in cost efficiency.
Proper planning and maintaining the critical spares to ensure minimum downtime of machines.

Senior Service Engineer.
Sep 1998 to 2001
Company Name: Battenfeld India Ltd
Company Profile: Leading German multinational company engaged in manufacturing of Injection molding and Extrusion machineries .
Job Profile:
Installation and commissioning of the Injection Molding machines in varying capacities at the customer’s sites.
Attending to the Breakdown calls from the customers and to troubleshoot the same.
Training the customer’s staff w.r.t. machine operations, maintenance, processing etc.

Maintenance Engineer
March 1995 to 1998
Company Name: Milton Plastics Limited
Company Profile: Engaged in to manufacturing of household plastics and thermo-wares.
Job Profile:
To carry the Preventive maintenance of the machineries and utilities.
Attend to the breakdown of machineries and to troubleshoot them.
Assist in the other shop floor activities as required.

Skill Sets : The following, high degree Engineering skill sets are highlighted with respect to maintenance and troubleshooting of the machines;
Electrical
Electronics
Mechanical
Hydraulics
Pneumatics

Thorough knowledge with respect to processing parameters settings, maintenance and troubleshooting for the following machines.
Ferromatik-Milacron (OMEGA) machines:From 100 tons to 775 tons.
Battenfeld Injection Molding machines:From 100 tons to 2000 tons.
Jon - wai Injection molding machines:From 50 tons to 500 tons.
DGP Windsor molding machines:From 80 tons to 400 tons.
Asian Plastics, Weltech PET Preform machines, Tederic machines, Sheng-Hai injection molding machines of varying capacities.
CMP, Yes, Fong Kee, Sika, Rikutech blow molding machines ranging from 1 liters to 1000 liters.
ASB - Nissei (ISB) Injection Stretch blow molding machines for PET products.
SACMI (ITALY) Rotary Compression molding machines for 28 mm diameter caps for carbonated soft drinks (Coca-Cola, Pepsi etc.) and mineral water.
Golfang Taiwan and Lianxin Injection Blow (I B) molding machines.
Sound knowledge VinodRai Roto Molding machines, Pulverisers, pelletisers etc (500 L to 10,000 L Roto Tanks).
Sound knowledge of Shanghai Jwell, Kabra – Kolsite extrusion machines for HDPE
pipes.

Sound knowledge for the auxiliary Equipments and Utilities with respect to maintenance and troubleshooting as follows.
Chiller Packs
Corema chiller packs (Italy), Sam-Chin, Evergreen, Arci, Greenbox Chiller packs etc. of varying capacities.
Sound experience in handling a centralized AC plant for the complete shop floor of 120 tons capacity.

Generators
L&T DDC Generators up to 1200 KVA
Perkins CDC Generators up to 800 KVA
Caterpillar Generators up to 455 KVA

Reciprocating and Screw compressors (Atlas Copco), Elgi, Ingersoll Rand of varying capacities.
Also sound knowledge of other small utilities like Pelletizers, Cooling towers, Crushers, Mixers, Cranes etc.

Professional Summary
Experience in production, maintenance, troubleshooting and problem-solving abilities, covering various Plastics Technologies like :- Injection Molding
Blow Molding
Injection Blow Molding,
PET Injection Stretch Blow Molding
Roto Molding (VinodRai Engg)
Rotary Compression Molding (SACMI)
HDPE Pipe Plants (Kabra-Kolsite, Shanghai Jwell)
PVC Pipes(Kabra-Kolsite)

Future Goals

To serve the most vibrant industry at the highest professional level and to deliver with quality & time bound activities to achieve the organizational goals and targets.