• Gender: Male
• Age: 41
• Designation: Production manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 26.4 Year(s)

Education

PG Diploma in Plastic Processing & Testing 2004-2006 from CIPET, Lucknow With 72%

Bachelor of Science in 2004 from Kanpur University, Uttar Pradesh With 70%

Diploma in Computer Application from Institute

Skill Sets

Core Competencies
Production Operations
Planning & Control
Process Improvement
Quality Control Quality Management
Liaison & Coordination
Human Resource Management
Stores Management
Inventory Analysis/ Management

Result oriented, proactive and technically astute professional with well honed experience in end to end Production Management & Control Operations, Material Management, and Quality Assuranceand Injection Molding Operations across Plastic Manufacturing industry, academically proficient with PG Diploma in Plastic Processing & Testing.
Effective resource planning/ optimization, focusing on waste reduction, enhancing productivity & profitability with ability to use sound judgment, decision-making skills and thrive in a deadline intensive environment, multi-task, performs under pressure and meet deadlines

Work Experience

Production manager
From: Jul 2021 To Till Date
Company Profile : Manufacturing of carbonated soft drinks, as well as a large selection of non-carbonated beverages, including packaged drinking water

Job Profile :
Handling the operation of Plastic injection molding for pet perform product.
Handing and solve issue of the Breakdown of machine, mold and utility.
Handing the operation of mold change over, Tool change over.
Handing the product and Process Trouble shooting.
Handling the Machine, mold, utility preventive and periodically maintains.
Prepare the daily production report along with ME (mechanical efficiency), Breakdowns and rejection & wastage
Handing the Daily production entry date in ERP.
Maintain the machine spare parts inventory, Raw material, packaging material inventory.
Maintain the FOOD safety, GMP and PPE in Plant and production.
Handling the Food safety system certification Audit (ISO 22000:6.01 version).
Conducted the Frequently Training of staff, workers and operators.
Handle the utilization of manpower (total manpower staff is 35 no’s)
Daily reporting to Senior General Manager Operation.
Achievements:
Successfully installation of Netstal injection mold (128 cavitations with 15.17 gm and 29.81 molds).
Successfully finish the line validation with all the documents and Take the conditional and after that final approval for the machine operation from the Coca cola Head office –India Without any NC
Successfully got the FOOD safety system certification ISO 22000:6.01 version (new version) From DNV
Installation of 500 KVA UPS for the machine .Minimize the Rejection percentage (from 4 % to .5 %), machine Breakdowns (80 -85 %) and spare parts Prices (65 %).

Senior executive
From :Sep 2018 To Jun 2021
Company Profile : Manufacturer of Packaging Systems, Injection Moulding Parts, Standard Caps, Water Preforms and Plastic Bottles & Jars

Job Profile :
Handle production operation of Husky and Sipa injection molding with 96 and 128 cavitations 2- Handle the product trouble shooting by processing, mechanically and electrically.
Handle the mold changes over as per production planning and Follow the procedure of mold & product SOP (standard operation procedure) with Quality standard.
Handle the preventive maintains of mold and hot runner (valve steam, nozzle tip, insulator, O-ring, nozzle heater, and main manifold heater.
Handle the preventive maintains of machine, robot, cool pick, dehumidifier and material dryer.
Handle and maintain the documentation like machine and mold preventive maintains record ,hot runner mold maintains record , mold change over record , machine and Axillaries start up –shut down record ,material Grade wise record ,mold changer over record )
Handle to reduce machine, auxiliary equipment breakdown, rejection and reduce wastage of packaging material.
Daily direct reporting to operations manager

Production Manager
From : Mar 2013 To Aug 2018
Company Profile : Prima Corporation LTD

Job Profile :
Handle the production operation of plastics PET perform with Husky injection molding
Handle the product trouble shooting by processing, mechanically and electrically.
Handle the mold changes over as per production planning and Follow the procedure of mold & product SOP (standard operation procedure) with Quality standard.
Handle the preventive maintains of mold and hot runner (valve steam, nozzle tip, insulator, O-ring, nozzle
Heater and main manifold heater.
Handle the preventive maintains of machine, robot, cool pick, dehumidifier and material dryer. 6-Handle
The record of shift wise (production report, material consumption report, packaging material, process
Parameter reading, dryer and chiller reading)
Handle to reduce machine, auxiliary equipment breakdown, rejection and reduce wastage of packaging Material.
Handle the proper manpower alignment.
Daily direct reporting to production manager

Production In Charge
March 2013 to Aguest 2014
Company Profile: Leading producer of natural mineral water in West Africa,
Job Profile:
Handling the Husky Hypet injection molding machine (HPP04- 48 and 72 cavity mold) and Husky Hycap machine for closures (48 cavity mold) and ASB machine (PM-70 /111 N series- 24 cavity mold) and John Wai injection molding machine
Handling the Semi automatic blow molding machine (Global Plastics) and automatics blow molding machine (Cum Power-TS2000 W) for the PET bottles blowing with different type of product size.
Doing the mold change over and mold maintance.
Maintains the machine breakdown and mold breakdown.
Handing the new mold trial and color trial.
Handling the process trouble shooting and online quality of products.
Doing the Production Entry in ERP software and also handling the store with same software. And maintain the spare part reports.
Handling the rejection analysis and breakdown analysis.
Handling the records like as mold maintance, machine maintance, production reports, color trial reports
Handle the manpower (300 employees)
Direct reporting to MD and General Manager

Production In Charge
Juily 2010 to Jan 2013
Company Profile: Leading manufacturer of bottles and rigid plastics packaging in Africa
Job Profile:
Handle the Husky injection molding machine and maintain injection molding machine
Daily make the DRP report
Handle the mold maintance and machine maintance
Handle the production breakdown and rejection as the minimum level.
Maintance the customer complain
Handle the mold trial and mold selection
Handle the manpower (100 Employs)
Direct daily reporting to General Manager

Production Officer (Shift Engineer)
Aug 2005 to Sep 2008
Company Name: Pearl Polymer Ltd.
Job Profile:
Handing the ASB stretch blow molding machine (70 DPH and 50 MB)
Done the mold change over And SOP (Slandered operation process)
Doing the mold maintance
Take the new mold trial
Handle the process trouble shooting
Handle the ISO documentation

Production Supervisor
Oct 2008 to June 2010
Company Name: Intergulf Ltd.
Job Profile:
Handle the shift (Day/night)
Handle the husky injection molding machine (GL-400, hypet300 and 400T)
Handle the mold change over (48 cavity to 96 cavity mold )
Doing the mold maintance , dryer maintance and
Take the trial of different type of mold with different type of color
Maintance the rejection is not more than 1%
Handle the one line product checking as per as Quality slandered
Handle the manpower (160 Employs)
Production entry with ERP
Daily direct reporting to production manager

Project handling Details
First time introduced the Husky injection molding and Hycap machine for the carbonated soft drink (CSD) in the company
Handle the project (Installation 1 Husky Hypet HPP 04 for prefrom with 21 and 23 gm (96 cavity ) mold and 1 Husky Hycap machine for the clourse with 2.65 gm mold (48 cavity)
3 time visit to china for the machine and mold (Bucket and lid -5 to 20 ltr mold)Also handling the project of installation of 10 Haitian (300-400 T) machine, 1 Zafir Electrometric machine (Austria) with all Axillaries

Profile
Result oriented, proactive and technically astute professional with well honed experience in end to end Production Management & Control Operations, Material Management, and Quality Assuranceand Injection Molding Operations across Plastic Manufacturing industry, academically proficient with PG Diploma in Plastic Processing & Testing.
Effective resource planning/ optimization, focusing on waste reduction, enhancing productivity & profitability with ability to use sound judgment, decision-making skills and thrive in a deadline intensive environment, multi-task, performs under pressure and meet deadlines

Highlights (Machine Handling)
Handled injection molding machines namely as Husky Injection Molding M/C(Husky G-Line, XL -300 To 400 tonnage And Hypet-300 T0 400 tonnage), and ASB PM series and Haitian and John Wahi Injection molding machine (300-600T)
Pet blow molding machine (Cum power TS2000 W) and semi automatic blow molding (for the jar)
ASB Nissai-Japan (70DPH, 50 MB, 650 EX) and PM Series.
Husky Hycap (225 tone) and Ferromatik machine for the plastics closures (28mm PCO and 30/25 neck)
Efficiently handled material namely like as PET, HDPE, PP, HIPS and GIPS

Future Goals

Experience of Production, Quality, Maintains for Plastics PET Preform, PET Bottle and Plastics Closures