• Gender: Male
• Age: 53
• Designation: Department Head
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  1250000 /Annum
• Expected Gross Salary: INR  1600000 /Annum
• Preferred Country: Germany, Ghana, Kenya, Nigeria, UAE, India, Australia
• Notice Period: 60  Days
• Work Experience: 32.3 Year(s)

Education

Post Diploma in Plastic Mold Design from CIPET, Chennai in 1993 – 1994
D.M.E. (Mechanical) from State Board of Technical Education of Madras in 1990.

Skill Sets

Technical Skill
Knowledge Of Operating The Injection Molding Machines Like UBE – JAPAN, ITAL - TECH – ITALY, SUPER MASTER – TAIWAN, WINDSOR – INDIA, SUMITOMA –JAPAN, CLF- TAIWAN The ranges Varying from60T – 2200 T.
Knowledge of Maintenance of the following Molds such as Hot Runner Mold, Split Mold, Three Plate Mold, Two Plate Mold and Insert Mold.
Knowledge of Processing the Materials like HIPS, SAN ABS, NYLON, PC, HDPE, LDPE, LLDPE, PP and operating knowledge of product weighing from 0.5 Gms To 7.5kgs.
Knowledge of operating the Gas Assist Injection Molding Machine

Work Experience

Head – Manufacturing
Since 2010
Company Profile:Manufacturer of Home Appliances – Refrigerators/ Fridge, Washing Machines, Dryers, Air Conditioners, Microwave Ovens, Water Purifiers etc.
Job Profile:
Heading one of the Refrigerator Assembly line with work force of 105.
Maintaining & Improvement on LGT, OEE, TPM and 5s on line.
ECR & ECN and execute through the supporting departments and Implementation.
A3/ 8D/7QC tools implementation and problem solving / Work content reduction.
CFT for problem solving / visual display management system.
Process poka-yoke and line balancing / Single piece flow/ Double side operation, Process flow
Lean Manufacturing Practices / Productivity improvement/ TPM Drive on shop floor / Multi skill training development for blue collars

Factory Manager – Injection & Roto molding division
from 2009 to 2010
Company Profile:
Manufacturer Of Plastics Care Wares, Furnitures, Coolers And Casseroles
Job Profile:
Overall factory maintenance.
Handling Injection and Roto molding division.
Handling Delivery, Quality, Production, and Machine Maintenance etc.
Productivity improvement and Rejection reduction – analysis.

Manager – Production Engineering
from 2008 to 2009
IFB Industries Ltd, (Home appliance industry)
Job Profile:
Involve in New projects to make the product process assumption.
Procurement of Material Handling equipments & Low cost automation at fatigue oriented areas
5s Implementation
Time study and balancing of assembly line.
Methods Improvements and identify the suitable tools, Jigs and fixtures to enhance the Quality and Quantity.
Member of CFT to resolve the Quality issues.

Deputy Manager.
from 2001 to 2008
Whirlpool of India Ltd.
Job Profile in PET
Involving in new projects and Developing the Plastic molds and PPAP.
PFMEA for new project and for Engineering changes.
Follow up and maintain the molds which are running at various places
Improve the process capability of critical dimension at supplier end by change the process, mold improvement and stream line of parameters.
Identify chronic rejection parts, analyze and eliminate the quality complaint
De-bottleneck critical issues while molding process

Job Profile in Assembly Section
Leading a team of 125 blue collars and achieves the daily production targets.
Execute and Facilitate for the Innovation Circles.
SMT concept for Assembly line.
Maintains the Line go through above 95%.
Implementation of Poke-yoke at assembly area.
Initiation of Lean tools such as TPM drive, Cell design ,5S etc activities at assembly line

Sr. Production Executive
from 1995 to 2001
The Supreme industries Ltd.
Job Profile
Responsible for delivery of Automotive parts to Various OEM’s
Responsible for process control in injection molding of plastic Industrial Parts High Volume and insert moldings
Mold Loading Plan for Automobile industries like Ford, Ashok Leyland, Bajaj auto etc..
Plan for Preventive Maintenance of Machine & Mold
Rejection & Break Down Analysis
Includes achieving the day to day Target of the molding shop.
Trials for the new molds and set the process and create the standard parameters.
Maintaining the mold history card and schedule the preventive maintenance.
Analyze the rejection details and reduce the same.
Troubleshoot of injection moldings products and ensures the Quality of the Injection moldings components.

Production Supervisor
from 1990 to 1993
Sri Sreenivasa Plastics
Job Profile:
Joined as a trainee and Trained in the Injection molding shop floor.

Trainings
Integrated Program on Low Cost Automation course conducted by Central Institute of Tool Design (Govt. of India Society) Hyderabad, India.
In-house training for ISO, 5S, TPM, Fire Safety and Effective Leadership.
Training programme attended at UBE - JAPAN for injection molding operation and maintenance of machine.

Future Goals

To become a Sr Managerial Level in plastic industry