Ref. No. : CA - 12016 - (Production - Moulding – with 27.6 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Engineering from CIPET, Ahmedabad in 1996
B.Sc. (Chemistry-Honors) from Utkal University, Orissa in 1994

Skill Sets

Production Operations
Factory Operations
Strategic Planning & Management
Budgeting / Cost Control
Resource Management
People Management

IT SKILLS: • Conversant with MS- Word & Excel and Internet Applications

Work Experience

Plant Manager - 2003 to 2013
Senior Engineer - 2001 to 2003
Company Profile:
Manufactures products for a diverse range of industries; from the agricultural sector to playgrounds to plumbing and drainage.

Shift Engineer Production
1996 to 2001
Company Profile:
Manufacturer of injection and blow moulded plastic products.

Key Result Areas –
Supervising production related tasks (plastic) including planning, control & troubleshooting, material planning, vendor development, etc. for achieving the planned periodic schedules
Monitoring the production status, procedures and systems followed in production to ensure compliance norms with desired quality and timely delivery of orders
Developing new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities
Leading a team and attaining the monthly production targets (assigning targets and tracking progress against targets by analysing daily reports)
Minimizing performance bottlenecks for high productivity with maximization of men, material, cost and machine
Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same
Directing and leading the technical personnel
Working on talent pool and succession planning of the management cadre and workforce, appraising their KRA based performance and providing feedback on the same
Conducting maintenance (Preventive & Breakdown) of various utility equipment like:
Air Compressors
Diesel Generators (up to 1100 KVA)
Cooling Towers
Chillers (Chilling Plants)
Scrap Grinders and Cutters

Highlights
Increased the production from 400 tons to 800 / improved the various machinery tools in the factory
Essayed a stellar role in:
Implementing management system & discipline for better controls
Managing productivity with global quality standards & minimum rejections
Preparing & implementing preventive maintenance schedules
Devising cost saving measures & implementing them
Achieving the target within the stipulated time
Monitoring day-to-day major & minor faults & rectifying the same
Conducting periodic & preventive maintenance of moulds & machines
Interacting with outside parties & Government Agencies
Providing technical guidance to Marketing Persons on process & quality of products
Handling activities related to negotiation and dealing with of Workers Union
Administering procurement of raw material locally and purchase of all sorts of spare parts (imported & local) & other factory related utility items
Assisting Sales & Marketing Department in preparation of production plan so as to achieve best of realizations from the items produced

Molds handled
All household mold ranging from Bowls, Buckets, Drums upto 200 ltrs, Chairs,Table, Trolleys, 16 cavities caps, 4ltrs, 20 ltrs paint containers (hot runner), Basin, 8 cavities flip top caps for lotion bottle

Installed and handled Plastics Injection molding machines like:-
SPH Series from Windsor (80 ton -450 ton)
Sprint Series from Windsor (250 ton-650 ton)
Sigma Series from Ferromatic Milacron (110 ton)
Omega Series from Ferromatic Milacron (150 ton-910ton)
Magna Series from Ferromatic Milacron (660 ton-775ton)
TMC series Jonwai (180ton-250ton)

Future Goals

Seekign senior managerial assignment Production & Maintenance Operations / Factory Operations / ManManagement in Plastic Industry manufacturing households, paint containers, furnitures preferably in India/Abroad.

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