Ref. No. : CA - 11686 - (Production - Moulding – with 19.8 years in Plastic Industry)

Education

Post Graduate Diploma in Plastic Engineering from CIPET, Chennai with First Class & Distinction in 2006.
B.E in Chemical Engineering from ITM, Gwalior, M.P Technical University, Bhopal with First Class in 2005.

Skill Sets

Course Completed:
Short term course CAE Mould flow analysis.

Computer knowledge:
Operating knowledge in M.S.Office, Auto Cad.

Skills Set:
Resource Management- Production control
Vendor Development- Inventory Levels
Machines &Tools Maintenance- Value Analysis/Value Engineering
System Implementation- Coordination
Team Management- Process Improvements

Work Experience

Production In Charge- Molding
Since Apr 2013
Company Profile: Manufacturing company specializing in Injection moulding, blown film, thermoforming and extrusion applications.
Job Profile:
Accountable for:
Optimum Material & manpower utilization.
Process Optimization & Process Setup, New Product Trial.
New customer inspection & ISO Audit.
Review with team day-to-day Quality Issues, Major Tool & Machine Problems.
Providing process design, both basic and detailed engineering/ trouble shooting for new products development
3 axis Himore Robot Programming.
The Attainments:
Delivery achievement rate increased from 85% to 89%.
Line Balancing & process standardization.
Successful Inspection passed for Nestle Food Industries, Etihad & Japan Airlines.
Minimum Inventory in WIP.
OEE from 76 % to 82%.

Production Engineer- Injection Molding
Jan 2008 to Mar 2013
Company Profile: Is a leading plastics moulded component for Air conditioner & Refrigerator Plastics Parts in Saudi Arabia.
Job Profile:
Accountable for:
Production planning control for moulding & assembly, Printing
Process Setup & Process Control, New Product Trial
Raw Material reconciliation
Machine & manpower utilization analysis
Production reporting to Production Manager
Product Cost Analysis
The Attainments:
Worked for implementation of 5’s & Safety systems.
Average WIP inventory down sizing from 25 days to 20 days
Machine flexibility achievement
Cycle time reduction by identifying & converting Semi auto moulds to Auto

Moulding Member
Aug 2007 to Jan 2008
Company Profile: Rinder is a leading Injection moulded automotive components manufacturer for Bajaj group, having Domestic and International collaborations.
Job Profile:
Accountable for:
Production schedule adherence of moulding & assembly.
Process Setup and Process Control.
Raw Material reconciliation
Resource management
Production reporting to Team Leader – manufacturing
Monitoring KAIZEN , TPM & 5S implementations
The Attainments:
Worked for implementation of ISO/TS : 16949
Rejection reduction from 3.5 % to 1.8%
Utilization from 75% to 83%
Scrap reduction from 6.5% to 3.2%
Machine flexibility achievement

Engineer Trainee- Injection Molding
Aug 2006 to Jul 2007
Company Profile: Hi-tech Plast Ltd., a leading manufacturer of Pail & Container
Job Profile:
The Role:
Monitoring of shift activities
Process set up and process control
Process and product trouble shooting
Materials management as per production schedule
Man power allocation
The Attainments:
Mould loading time reduction from 2.5 hrs to 1.5 hrs
Vendor Development Activities
Process flow modification lead to product lead time
Customers
Asian Paints
Nerolac
Burger

Machines on Hand:
L & T, Feromatric Milacron, Omega, Windsor, Haitai, Dongsin, Super Master, Victor Taichung, Wujin, Pouyen, Angel, Mufatlal.

Future Goals

To be a leader of team that gives me the scope for applying my knowledge and experience gained over the years.

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