• Gender: Male
• Age: 52
• Designation: Plant Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Work Experience: 27.7 Year(s)

Education

Post Graduate Diploma in Processing and Testing & Conversion Technologies from CIPET, Bhubaneswar, Odisha in 1996 with 90%.

B.SC. From RCM Science College, Berhampur Unv. in 1994 with 67%

Skill Sets

Responsible for hiring, promoting, terminating and applying disciplinary process for all the staff.
Attend, schedule or facilitates internal meetings to help establish priorities, assign tasks mentors and provide technical training.
Maximizing performance bottlenecks for high productivity with maximization of men, material, cost and machine, etc. 
Directs and coordinates with subordinates and staffs regarding engineering, manufacturing and Human resource related issues.
Examines, analyze, evaluate and improves manufacturing and technical operations using industrial and manufacturing concepts.
Identifying scope for planning and implementing technological changes like MRP, TPM, T5S, 6 Tools, 7 Losses etc. to enhance efficiency.
Ensure participation with health and safety committee.

Work Experience

Plant Manager
From - Nov.2021 to Aug 2022
Company profile -manufacturer of packaging (like all kinds of bottles & Jerry cans, buckets etc.) as well as consumer products (chair, table ,crate & household , products)

Job profile -
Reporting to MD.
Experienced with ERP (SAP) system.
Plan and implement logistical strategy, ensuring targets are met.
Practically Experienced in Production, Maintenance & plant operation.
Daily production planning as per the customer requirements and to maintain the minimum stock level.
Profit & loss analysis of the operation.
Raw material & MB planning colour wise and material ratio wise.
Conducting daily standing meeting and a weekly flash meeting.
Implement Kaizen ideas 6S like OEE,mould doctor, SOP, OPL, WHY WHY, 3W1H, AM, PM & SMED, MTTR, MTBF activities.
Monitoring MCT (Mould change time) and Down time & preparing action plan.
Fulfilled the OEE target above 85%.
Annual Budget and planning for Raw material, MB, Handles, packaging materials and maintenance budget for machine & mould repair, spare parts etc.
Monitor the track list in different areas like magnet cleaning, nozzle block, nozzle leakage etc.
Power and rejection control & analysis.
Verifying reports from all departments and preparing weekly presentations.?Daily, weekly & monthly analysis of production, rejection, power consumption & machine utilization.
Hiring staffs and conducting trainings. Purchasing spare parts, moulds, machineries from overseas and locally.
Comparing quotations, negotiate contract with the domestic and international suppliers.
Daily, weekly & monthly Stock inventory taking.
Control manufacturing & delivery process.
Oversee production storage, handling & distribution.
Managing the cost involved and maintaining the quality.
Develop new and existing relationships with suppliers.

Production Manager
From - Nov.2019 to Nov.2021
Company profile - manufacturers of uPVC, PPR, HDPE, Plumbing, Gutter pipes, & all types of Fittings in Kenya. (East Africa). Metro Plastics Kenya belongs to Metro Group of Companies, which is one of the largest & most diversified business

JOb profile -
Reporting to CEO.
Planning and organizing Production schedule, accessing project and resource requirements.
Estimating, Negotiating, agreeing budget and time scale with client and manager.
Selection and ordering and purchasing raw material and machineries.
Overseeing the production process, control Wastage, reworks & down time to meet production target and timely dispatches.
Identify the root causes of problem and to solve it by root cause analysis.
Involvement in implementation of special job assign by the management, follow the health & safety standard and looking after the safety of all staff during manufacturing process.
Identify the training need operators, supervisors, review and evaluate the performance.


Production Head- (Production & Technical, Injection Moulding).
From - Jun 2005–SEPT 2019:
Complast Industries Limited

Job Profile:
Overseeing the manufacturing of plastic injection and post moulding process.
Looking after various activities in the plant including manufacturing, production, Maintenance, quality and project engineering, spare-part inventory, and many other related activities .
Administered the injection moulding process of moulded furniture, house-hold items and crates etc.
Supervised the complete maintenance entailing planning, resource utilization & manpower management.
Worked on initiatives, resulting in bringing down equipment breakdown & achieving annual costs savings, power saving.
Shouldered the responsibility of improving productivity, reduce rejection, power saving by technology management.
Evaluated the prevalent production systems/processes, discovered loopholes if any and undertook result-oriented measures to alleviate them.
Coordinated with Market Research Team for product design and development and ensured they are in sync with the market demand.
Liaised for raw material/master batches/spare-parts planning related activities w.r.t.:
Identification of vendors, requirement of specification and offer evaluation.
Planning and executing capital procurement.
Carried out regular communication with internal customers to meet production oriented requirements.
Entrusted with the responsibility of organizing training relating to production improvement, Quality control ,fire safety and health hygiene etc.

Machine handled.
Supervised a set-up consisting of 20 numbers of PLC, highly sophisticated Injection Moulding Machines (Single & Double Barrel type) from Ferromatik Millacron, CLF, Windsor, Maico (Italy), Italtek, Haitian of the capacities ranging from 100tons  to 1200tons.
Also ample of  knowledge about the  auxiliary machines such as chiller, compressor, material dryer, vacuum loader, screen printing, heat transfer, hot stamping, shrink wrapping, oil cleaning etc.

Mould Handled 
Hot and Cold Runner, single and multi cavity, Auto Unscrewing Moulds with pneumatics and multiple Hydraulic Core and different types of Ejections.

Material Processed
Hands-on experience with different types of polymers process like HDPE, LDPE, LLDPE, PP, ABS, SAN, GPPS, Filler, MB, UV stabilizer and other verities of additives for  Furniture, Household Applications.

Research & Development.
New Color shade Developments, raw material trail & testing, Alternate the Material ratio according the product application, product modification as per requirement, introduce new types of printing technology like In Mould Labeling (IML), hot stamping, laser printing, Screen Printing, Heat Transfer for Different Branding items like Coca Cola, Tusker, Killimajero, Balimi, Castel, Safari  & Ballot boxe. 

Factory Manager
Feb 2002 to Apr 2005
Simplast, Bamako, Mali

Job Profile:
Shouldered the responsibility of the profitability of the Unit.
Handled maintenance and troubleshooting of various types of Blow Moulding (Multi station/Colour unit) and Injection Molding Machines (multi- colour) & Utilities like Chiller, Air Compressor, Material Dryers, Dehumidifiers, Printing, Packaging, Sealing, etc. 
Looked after the routine mould repairing, manufacturing of jigs, fixtures and making mould .
Accountable for providing:
Complete action plans & status report as & when required components & maintenance of injection mould machines.
Quality expertise to manufacturing operations in improving productivity and cost reduction.
Entrusted with the responsibility of tracking, scrutinizing and achieving Key Performance Indicators and developing strategic plan for continuous improvements.
Oversaw planning and execution of product line expansion projects and new product development.
Ensured adherence/compliance of products to all quality systems, processes and statutory requirements.
Guided & trained production team to monitor and achieve key performance metrics across all functions of the factory.

Noteworthy Contributions:
Played as stellar role in reducing rejection by effective utilization of machines and manpower
Pivotal in improving the quality systems through ISO 9001.

Engineer
Jun 1996 to Dec 2001
Company Name: National Plastics Inds
Company Profile: A reputed ISO organisation, manufacturers of moulded furniture and household items among others.
Job Profile:
I have started my career in this industries, I was working as a Engineer, handling production /Maintenance/QMS. I have gained many more thing here and made myself skilled to became what I am now.

Training/seminar Attended
Underwent training at M/s Windsor’s and Ferromatik Milacron and many more seminars form Electrical (Legrand), Plastics Materials (SABIC), etc.

A result-oriented professional with over 20+ years of rich experience in Manufacturing industry: 
Production Planning & Control, Manufacturing, Process Enhancements
Maintenance, QA/QC, Health & Safety Management, Client Relationship Management, Cost Savings, Training, Team Management, Spare-parts Management, Liaison and Coordination
A keen performer with experience in managing production operations with key focus on top-line & bottom-line profitability by ensuring optimal utilization of resources.
Leveraged skills and abilities in handling production and operations and maintenance of Plastic Injection Moulding and blow moulding  industries , and manufacturing of Moulded Furniture and Household items, crates, Jar, bottles, kettles etc. Well versed with advanced techniques of plastics industry and to make a complete new set up for a industry.
Responsible for the maintenance engineering function assuring asset preservation and effectiveness through development and implementation of preventive, predictive and condition-based maintenance programs for tooling and equipment, automation and manufacturing infrastructure.
Prepare production and technical reports, reviews operating and makes recommendation regarding all manufacturing issues using relevant key engineering and production metrics for plant operational and technical performance.
Demonstrated experience in handling Shop Floor Management, Maintenance and the ISO 9001 QMS (Quality Management System).
Proficient in enhancing process operations, optimizing resource & capacity utilization, escalating productivity & operational efficiencies; while curtailing costs & expenses trough power saving, minimum utilization of spare parts, optimum utilization of manpower etc.
Deft at handling complete production operations entailing planning, resource utilization and manpower management with technical guidance to the team.
Effective communicator & negotiator with analytical, leadership, interpersonal and people management skills.

Future Goals

Seeking senior level assignments in Injection & Blow Moulding with a leading organization preferably in Manufacturing / Plastics industry