• Gender: Male
• Age: 54
• Designation: Sr. Manager Maintenance
• Highest Education Level: Diploma
• Preferred Country: India
• Work Experience: 30.1 Year(s)

Education

Diploma in Mechanical Engineering from Institute of Engineering and Rural Technology (IERT), Allahabad in 1992.

Skill Sets

Good knowledge of machinery and process of moulding machines.
Ideas about tool development and modification needed for cast and energy optimization and smooth running operations.
Expertise in erecting and commissioning of new machines equipment and plant set up.
System knowledge and worked with systems ISO,TS and TPM etc.
Knowledge about engineering and spare inventory management and vendor development.

I have a strong work ethic and I am committed to good levels of professional and organisational excellence.

Work Experience

Sr. Manager Maintenance
From May-2020 till date
Company profile- manufacture, wholesaler, exporter and importer safe and quality products.

Job profile-
Responsible for coordination & smooth functioning of entire operation including QA, maintenance, packaging , store, accounts.
Co-ordination with customers and marketing
Strategic Planning and costing .
Keep accountability of job work and new vendor development.
Planning and scheduling for procurement and proper utilization of man, machine and material(Packaging & Raw material) to meet production & dispatch targets as per domestic and export requirements.
Planning and scheduling of preventive maintenance, prepare inventory of spares, planning and procuring spares, follow up the same.
Modification and development of tools and equipment as per the need of production activity.
Monitoring & guidance for optimizing production process,
Suggest & implement cost saving initiatives to reduce overall production and maintenance cost.
Trial and development of new equipment, Manpower training and team development.
Ensure to implement good plant 5’S’,systems compliance, quality standards
Responsible for Daily and monthly MIS for entire Plant Operations apart from ensuring daily updation of records related to production & maintenance activity .
Leading, training & monitoring the performance of team members to ensure efficiency in operations and meeting of individual & group targets.


Gen. Manager (Operation)
Since Aug 2017 To May-2020
Company Profile: Manufacturer of the glass lenses and plastic bottles, plastic glasses and bottle caps in this respective industrial field.
Job Profile :
Responsible for smooth running of entire operation, and cooler assembly lines.
Keep accountability of job work and new vendor development.
Planning and scheduling the machines and manpower as per local and export requirements.
Planning and scheduling of preventive maintenance, prepare inventory of spares, planning and procuring spares, follow up the same.
Modification and development of tools and equipment according to smooth and efficient productivity and minimize downtime and maintenance cast.
Keep control on manpower and maintenance cast. Prepare and keep maintenance records.
Trial and development of new equipment. Man power training and team development.
Dispatch planning .
Raw material and packing material planning.
Keep eye on all maintenance and production activity of plant.
Responsible for Daily and monthly MIS for entire Technical Operations.
Responsible for all accounts and store and packing activities, space management etc.

Gen. Manager
Feb. 2016 to July 2017

Maintenance Engineer
March 2015 to Dec 2015
Company Name : Polytex Industries Ltd.

Sr. Manager
Jan 2012 to Jan 2015
Company Name : WimPlast Ltd.

Sr. Manager
Jan 2001 to Aug 2011
Company Name : Time Technoplast Ltd.

Sr. Engineer
Apr 1995 to Dec 2000
Company Name : Polyset Plastics Ltd.

Asst. Engineer
July 1992 to Apr 1995
Company Name : Bright Brothers Limited

Job Profile:
Evaluates manufacturing processes by designing and conducting research programs; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from operators.
Develops manufacturing processes by studying product requirements; researching, designing, modifying, and testing manufacturing methods and equipment; conferring with equipment vendors.
Improves manufacturing efficiency by analyzing and planning work flow, space requirements, and equipment layout.
Assures product and process quality by designing testing methods; testing finished- product and process capabilities; establishing standards; confirming manufacturing processes.
Provides manufacturing decision-making information by calculating production, labor, and material costs; reviewing production schedules; estimating future requirements.
Prepares product and process reports by collecting, analysing, and summarizing information and trends. .
Provides manufacturing engineering information by answering questions and requests.
Maintains product and company reputation by complying with government regulations.
Keeps equipment operational by coordinating maintenance and repair services; following manufacturer's instructions and established procedures; requesting special service.
Maintains product and process data base by writing computer programs; entering data.
Completes design and development projects by training and guiding technicians.
Maintains professional and technical knowledge by attending educational workshops; reviewing professional publications; establishing personal networks; participating in professional societies.
Contributes to team effort by accomplishing related results as needed.

Work Achievement:
Entire injection and blow moulding plant disassembling, shifting and re-installation work done independently, In Time technoplast ltd in 2007.
Key role in new plant cabling piping and electrical installation.
Visited China for new mould trials and successfully put into operation all moulds.
Successfully completed TS & TPM annual audit as a Head of Polymer division in Varroc Engineering Pvt Ltd, Pantnagar with no Major NC and Single Minor NC.
Developed assembly line in assembly section in WimPlast Ltd.
Successfully installed new machines and equipment, developed new team and implemented systems to smooth running the operation in WimPlast Ltd.