• Gender: Male
• Age: 44
• Designation: Department Head
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  1400000 /Annum
• Expected Gross Salary: INR  2000000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: India
• Work Experience: 21.9 Year(s)

Education

Chemical Engineer From Anuradha Engineering College, Amravati University in 2002 with 70%

12th From Gujarat Secondary Education Board with 62.76% in 1998.

Skill Sets

Increase OEE of all machines.
Increase Schedule Adherence per day.
Increase Productivity in terms of kg per Man – hour.
Reducing conversion cost by reducing energy cost per kg.
Implementing Scheduling process to decrease Lead time.
Optimum utilization of Plant capacity and associated resources.
Maintain safe work practice in the plant.
Having a Knowledge of Extrusion of black Masterbatch in PE, PP, PET, Nylon, EVA base up to 50% CB Loading.
Having knowledge of recycle plastic processing like LD, PP, HDPE
Having a knowledge of Masterbatch testing like Film Dispersion, Filter Test, MFI & % CB Content Testing.

Work Experience

Plant Head
Since Jan 2020
Company Profile: For plastic waste collection, segregation, treatment and disposal. exclusively cater the needs of Common Plastic Waste Management. Facility.
Job Profile:
Plan and coordinate with Supply chain department for all the production planning base on received orders and available RM.
Monitor the overall plant activities of production, Maintenance, Operating and capital expenditure for the department.
Analysis technical problems in the plant related to with process, Quality or equipment.
Optimum utilization of plant capacity and associate resources.
Responsible for achievement of the set production targets including quality and yield of the production on weekly and monthly basis.
Safety of plant, equipment’s and manpower and ensuring proper use of PPE’s during shift operation.

Production Manager: Aug 2016 to Jan 2020
Assistant Production Manager & CPS Expert: Apr 2014 to Aug 2016
Company Profile: Leading specialty chemical company. Our focus areas include: Care Chemicals, Natural Resources, Catalysis & Energy and Plastics & Coatings.
Job Profile:
Coordinating internal activities to ensure on-time & in full delivery performance to customer.
Based on Production Order Put the Raw Material Request.
To plan and achieve the Production Volumes with Approved Quality as per Scheduled Sales target.
To ensure all Production shift activities are complied with to achieve daily targeted Production in time.
To achieve production target by suitable Planning, achieving standards of Quality, Yield & Cost of Production.
Focusing on strategic business issues as the relates to manufacturing i.e. Productivity, quality & Safety.
Managing the Plant operations & Conversion Cost.
Drive down the cost through structured Programs plans and project to reduce losses, consumption of power & resources.
Coordinate with Maintenance teams to achieve cohesiveness, sensitivity and response in order to improve the plant reliability and reduce the downtime.
Ensuring continuous program for review of costs and inputs and lead and direct cost savings measures without affecting Quality or safety.
Followed the Safety norms/ ESHA on shop floor.
Successful trial of new product development based on Customer Requirement & for cost saving.
To follow up and ensure observation of general safety instructions for handling and storage of materials.
To lead, motive and coach the Production team to achieve business objective and develop overall capabilities of the team.
Prominent Assignments:
Driving top management’s initiative like reducing conversion cost by Lean Formulation, Electricity consumption & Productivity.

Assistant Production manager & CPS Expert
Apr 2014 to Aug 2016
Job Profile:
Scheduled line wise product.
Review the Current output product by product.
Line wise product mapping base on machine capabilities.
Development New Product like PET Base Black masterbatch.
Providing corrective and preventive actions to defects and deviations.
Work on Skill Matrix & training to manpower.
Co-ordinate other functional department like Quality Control, Maintenance.
Implementation of Clariant Product System.
Implementation of Good practice at site.

Production Executive & Lab Manager
Mar 2003 to Mar 2014
Company Name: Plastichemix Industries
Company Profile: Leading industry in Manufacturing of Black, White & Colored masterbatch and Additives for engineering & general – purpose plastics.
Job Profile:
Knowledge of working of Twin screw Extruder, High Speed Mixer & Pelletizer.
Processing Knowledge of PE, PP, PET, Nylon & EVA base Black Master batch.
Manpower Management.
Responsible for effectively managing day to day team operations.
Testing of the product like checking of Film Dispersion, MFI, Filter Test, Bulk density & % CB loading.
Testing of Customer sample & suggested to Nearest Product & Developed.

Green Belt Project: as a team leader in following Green belt projects.
Reducing Energy Consumption (Kwh per Ton)
Productivity & Throughput Optimization.

Achievements:
Previous company gives Certificate of Appreciation on Oct 2014.
Previous company gives Certificate of Appreciation on Oct 2016.

Future Goals

To become a part of innovative and challenging environment where I can constantly learn and utilize my knowledge to successfully deliver solutions to the problems.