Ref. No. : CA - 11729 - (Production Planning - Plastic Products and Processing – with 24.8 years in Plastic Industry)

Education

Post Graduate Diploma In Plastic Testing & Conversion Technology (PGD-PTCT) From Central Institute Of Plastic Engg. & Technology (CIPET) securing 1st class in the year 1999.
B.TECH in Industrial Engg. & Mgmt. (Spl. In TQM) from Punjab Technical University in 1st Class
Bachelor Degree In Chemistry (B.Sc, Chem) from Vidyasagar University securing 49.7% in honours.

Skill Sets

Expert in all area of Plastic Injection Moulding.
Familiar with Six sigma & lean Manufacturing techniques.
Use of Management & Quality Tools.

Work Experience

Group Manufacturer Head – Technical Operation
Since June 2005
Reporting To – Technical Director
Company Profile:
Manufacturing of Engineering plastics & Thermoset Moulding.
Specific Responsibilities:
A keen strategist and planner with skills in conceptualizing and effecting process initiatives to enhance plant efficiency and productivity.
At Baddi :-
Planning & Execution – 1. RM planning & handed over to Procurement.
Production micro planning with machine allocation.
Manforce planning with assembly line.
Solving all the technical issues in the plant.
Target oriented Production.
Leading the cost cutting project through innovation
Implementation of QMS.
Weekly analysis of achievement vs. Planning.
Rejection Analysis in the form of PPM or Sigma level & downtime analysis & corrective action.
Cost control in a technical way.
Co-ordination with Stores & dispatch team.
Optimize any process or assembly line in a better way.
Assembly Production Planning.
Customer Complaint Handling.
Automation
FMEA & 5 S implementation

Plant Operations:
Coordinating plant activities with the accountability for strategic utilization & deployment of available resources to achieve organizational objectives.
Implementation of plan of continuous improvements of quality, productivity and cost control.
Tool maintenance in Technical Way.
Maintain the Quality of product as per Customer Standards.
Development and Maintenance of plastics injection moulds.
Trouble shooting of the plant.
Monitoring and controlling of Productivity vs. rejection index table and analyzing the cause
Maintaining the IMS & its records.
Innovation work related to tool development, Moulding, Product, Prototype Making & related activities with team.

Machine Handling:- At Baddi 11machines ( from 85 ton to 350 ton,) L& T- 6 nos, Ferromatic Milacron-2 nos, Haitian -2 nos, Electronica-1.
At Kolkata 14 Injection moulding machines (Electronica, Rasa, Haitian, L&T, & Windsor) & SMC division Hydraulic Press (from 75 ton to 500 ton ).
Material Handling:- PP, PPCP, ABS, PC, POM, Nylon 66, Glass Filled PC, PBT, & Thermoset (Polyester, Epoxy & phenolic resins) material.

Project under focused:
Responsible for
1. Successfully Incorporation of Hot Runner System in existing few moulds.
2. Make SMC division a profitable centre.

Sr. Engineer- Production
April 2003 to May 2005
Reporting to:- Plant Head
Company Profile:
Manufacturer of Writing instruments like Ball Pens, Gel Pens etc.
Specific Responsibilities:
In charge of all Production related activities of the plant.
Guide to Shift incharge related to process, Plan, quality & any other issues.
Responsible for achieving production target.
Over all responsibility of day-to-day production, & schedule given to maintenance team and looking after the whole machine & tool maintenance.
Manpower Planning & allocation with Shift in-charge.

Machine Handled:- Total 10 nos. machines (from 50 ton to 250 ton ) Ferromatic Milacron - 8 nos & L&T -2 nos.
Material Handled :- PS, SAN, PP, ABS, PC etc.

Engineer – Production & Maintenance
February’ 2000 to March’ 2003
National Moulding Limited, Howrah
Manufacturer of Railway items, Berger Paints Buckets & Exide Battery Casing.
Responsibilities:-
Moulding Process related troubleshooting.
Machine Breakdown attain.
RDSO inspection for railways.
Laboratory Testing.
Co-ordinating with Production Manager.

Material Handled :- Nylon-6, Nylon-66, Glass filled Nylon, Acetal (POM), HIPS, PP, ABS
Machine Handled:- Windsor SP series from 30 ton to 300 ton. Total 8 nos machines.
2 nos. Cincinnati Milacron Machine (110 Tons & 250 Tons).

Future Goals

Be a part of Organization core team that drives company’s top and bottom line goal. I personally believe that when Company grows bigger and profitable, employees also get handsomely rewarded. To work with an organization to use my professional skill through an innovative, strong and intelligent teamwork.

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