• Gender: Male
• Age: 55
• Designation: Department Head
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  2100000 /Annum
• Expected Gross Salary: INR  2500000 /Annum
• Preferred Country: India
• Notice Period: 15  Days
• Preferred Location: Anywhere
• Work Experience: 31 Year(s)

Education

B.E in Production Engg from College of Engineering Bandera, Amravati University, Amravati in 1993.
Diploma in Mechanical Engg from Government Polytechnic, Amravati, Technical Board, Mumbai in 1986.

Skill Sets

Certificate Course in:
Wind Turbine Blade Manufacturing Process.
Six Sigma at Suzlon.
Manufacturing Process Development using PFMEA by OMNEX.
Wet Application by Wagner Germany.

Work Experience

Head Production
Since May 2013
Company Profile: Manufacturer of Energy Conservation Products, Hybrid Wind Mills, Wind Generators, Wind Mills & Wind Turbines.
Job Profile:
Reducing cycle time in blade manufacturing.
Accountable for team building by giving common targets and celebrating small achievements.
Spearheading activities involving project planning for smooth operations of plant with man- machine planning.
Receiving drawing approval from approval agencies for process design.
Implementing 5S across the plants and Kaizen.
Organizing activities involving inventory management, effective utilization of men and machinery, process modification for reduction in time cycle and raw material consumption, export Activities involved in sorting out technical issues, product quality, packaging and timely supply of goods.
Highlight:
Improved up to optimum level within 6 months of time productivity and quality of blades.

Head Production- Blade Plant
Apr 2008 to May 2013
Company Profile: One of the most comprehensive product portfolios ranging from sub-megawatt onshore turbines at 600 Kilowatts(KW), to the world’s largest commercially-available offshore turbine
Job Profile:
Maintained ISO 14001.
Served as a member of safety review team and investigated accidents, incidents or possible impact of proposed operational or plant changes
Implicated in the preparation of Emergency Prepared Procedure.
Attended customer complaints and closed them by taking necessary preventive actions.
Implemented appropriate production procedures and controlled a view to maximize efficiency and minimized risk in operations.
Identified problem areas and carried out debottlenecking to increase the capacity and yield.
Managed export activities involved in sorting out technical issues, product quality, packaging and timely supply of goods.
Elected as a member of PFMEA an apex committee which managed process and designed change decisions.
Dealt with employees for proper discipline and improved output.
Worked with Strategic Business Head in improving cost structure of operations.
Contributed in the development of medium and long-term business plans which supported overall company objectives and made action plan to implement them.
Reviewed production/engineering/logistics on a regular basis and created an action plan to improve efficiency.
Highlights:
Commissioned Blade Production Plant with the capacity of 2000MW/annum in record time.
Improved production volume by 10% of blade production and 20% cost reduction in bill of material of blades by Kaizen and reduced cycles time.
Reduced work in progress materials by Rs.160 Lakhs during 2009-2010.
Received a commendation letter from managing director for reduction in waste generation in 2010.
Attained ISO 9001 and ISO 14001 Certification in 2010.
Trained in Six Sigma Green Belt.
Introduced female workers in manufacturing set up and achieved efficient production volumes.
Involved in setting up a Specialty Blade Plant for the manufacture of turbine blades in collaboration with SBT, Hengelo, a green field project.
Involved in technical tie up and technology transfer.
Commissioned the plant in November 2008.

Production Manager
Feb 2007 to July 2008
Company Profile: Jai Corp Ltd., Manufacturing Woven sacks and master batches
Job Profile:
Woven sacks manufacturing and master batches
Costing of new product with fillers
Receiving drawing approval from approval agencies
Projects Handled:
Involved in setting up a Specialty Blade Plant for the manufacture of turbine blades in collaboration with SBT, Hengelo, a green field project
Project execution of compounding lines at Jai Corp Limited 2007

Manager Production & Head -Technical Development
Sep 2005 to Feb 2007
Company Profile: KLJ Polymer and Chemicals.
Manufacturer and market leader of Plasticizers. Various Plasticizers manufactured are Phthalate Plasticizers, Maleate Plasticizers, Phosphate Esters, Speciality Plasticizers, Sulpho Chloro Paraffin, Chlorinated Paraffin.
Job Profile:
Product Handles are Engineering Plastic Materials and Master Batches.

Manager Production & Technical development Head
Oct 2004 to Aug 2005
Company Profile: Kandoi Group.
White master batches, filler master batches, additive master batches, manufacture and export of color master batches, black master batches.
Job profile:
Product handle are Woven Sacks and Master Batches:
Highlight:
Commissioned Kandoi woven sacks and compounding lines in 2004

Chief of Extrusion/ Senior Engineer
Apr 1998 to Sep 2004
Company Profile: Superpack, Bajaj Steel Limited.
Manufacture and sale of machinery for cotton ginning and pressing used for preparing textile fabrics in India .
Job Profile:
Product Handled are Jumbo bags, Woven Sacks and Master Batches.
Highlight:
Served as a member of Wage Negotiation Team with Workers Union with Labor Commissioner in 2001

Lamination In-charge
Apr 1995 to Mar 1998
Company Profile: Hari Vishnu Packaging Limited.
Manufacturer of Engineering Products like PP, HDPE Woven Sacks, Fabrics.
Job profile:
Product Handled are Jumbo Bags, Woven Sacks and Master Batches.

Compounding In-charge
Aug 1993 to Mar 1995
Company Profile: Superpack, Bajaj Steel Limited.
Manufacture and sale of machinery for cotton ginning and pressing used for preparing textile fabrics in India .
Job profile:
Product Handled are Jumbo Bags, Woven Sacks and Master Batches.

Future Goals

Seeking senior level assignments in Production Operations, Quality Assurance & Control and Maintenance with an organization of high repute preferably in Manufacturing and Energy sector.