BSc In Maths From NSS College, Ottapalam, University of Calicut in 1991
10+2 In Civil Engineer, Vocational Higher Secondary School, Shoranur, Board of technical Education, Kerala in 1987.
10th In Turner From Junior Technical School, Shoranur, Board of Technical Education, Kerala in 1984.
Knowledge of Extrusion & Fabrication of uPVC Windows using most modern extrusion and fabrication machines.
Head (Extrusion & Fabrication)
Since 2009
Company Product: Manufacturing of rPVD & cPVC Pipes, Fittings, Water hand pumbs, Insulation Gaskets and different parts & components for Auto and Refrigeration industry.
Job Highlights:
Extrusion of uPVC profile sections using latest Cincinatti Extrusion lines
with Greiner-Extrusion tools.
Testing- Ascona, Heat Reversion, Impact Strength, Corner Joint Permeability, Gloss, Heat Ageing etc.
Fabrication of Profile sections for various applications-like Casement
Windows, Sliding Windows, Doors etc
Managed most modern uPVC-Profile Fabrication set up having ‘Urban’ (Austria ) fabrication machinery like Five Head Welding machines, Two Head Welding machines, Mullion Cutting machine, “V” Welding machine, Butt Welding machines, Corner Cleaning machines, Double Meter Saw,
Reinforcement Cutter etc for fusion welded custom made Doors & Windows.
Instrumental in developing vendors for specially designed imported /
hardware suitable for the final products.
Knowledge of fittings & fixtures used for Doors & Windows like Butt Hinges,
Friction stays, Multi Point handles, FPVC gaskets, Wool pile, Whether fins, Single and Double glazing etc
Involved in/have knowledge of trouble shooting & maintenance machines used.
Managed a work force of about 50 employees.
Knowledge of quality systems like ISO 9001, ISO 14001, OHSAS 18001 .
Knowledge of PP Module of SAP
Knowledge about Six Sigma,Visual management,Change Management, Poka Yoke, 3 Ms, 5 S concepts. etc.
Manger (Production)
2006 - 2009
Company Profile: Mainly engaged in the manufacture of Polypropylene- SBPF and conversion of these fabrics in to various end uses such as Carry Bags, Masks, Caps, Covers. etc. Three additional departments like to Re-cycling Unit to recycle rejected fabrics in to granules, Conversion machines for Caps & Masks, Sheeting section and Stitching unit.
Job exposure:
Production of Non –woven fabrics as per the required Quality Standards.
Wastage reduction ( Achieved 0% wastages in the last two years)
Maintenece of plant and machinery (including Utilities like Heat Exchanger,
Air Compressors etc)
Co-ordination with Marketing Dept for order forecasting, Production Planning Etc.
Control & Utilization of manpower and resources.
Assistant Manager: Promoted to Manager(Fabrication & Extrusion)
1997 - 2006
Poydecor Ind Pvt Ltd., engaged in uPVC Profile extrusion and fabrication
to manufacture Door & Window Systems with imported technology.
Job exposure: As above
Battenfeld, Gmbh Extrusion lines.
Urban, Gmbh(Austria) fabrication machinery.
Shift Supervisor
1993 - 1997
Uniplas India Ltd, Daman (UT)
Joined the organization as Shift Supervisor in their ‘uPVC Polytuf’ division
engaged in production & fabrication of uPVC doors and window systems with imported German technology. Left the service in the position ‘Executive(TS)’
Job Exposure:
Extrusion of uPVC profile sections using Cincinatti Milacron Extrusion lines
Compounding for profile sections
Testing –Ascona, Heat Reversion, Impact strength, Corner joint permeability, Gloss etc
Fabrication of Profile sections for various applications-like Casement
Windows, Sliding Windows, Partitions, Development of tailor made pre-fabricated Cabins & Kiosks, Ceilings, Wall paneling etc.
Managed most modern uPVC-Profile Fabrication set up having ‘Actual Gmbh (Austria )’ fabrication machinery like Four Corner Welding machines, Two Corner welding machines, Mullion Cutting machine, “V”Welding machine, Butt Welding machines, Corner Cleaning machines, Double Meter Saw, Reinforcement Cutter etc for fusion welded custom made Doors & Windows.
Instrumental in developing vendors for specially designed imported /
hardware suitable for the final products.
Knowledge of fittings & fixtures used for Doors & Windows like Butt Hinges,
Friction stays, Multi Point handles, EPDM rubber gaskets, Single and double
Glazing etc etc
Involved in/have knowledge of trouble shooting & maintenance machines used.
Executed some prestigious orders (‘Taj Group of Hotels etc) & was involved
in all promotional activities like Product presentations, Tender participation, Seminars & Exhibitions etc.
Managed a work force of about 35 employees.
To become Plant Head of a world class plastic manufacturing company
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