• Gender: Male
• Age: 55
• Designation: Department Head
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  1200000 /Annum
• Expected Gross Salary: INR  1500000 /Annum
• Preferred Country: India, Australia, Switzerland, Singapore, Canada
• Notice Period: 30  Days
• Work Experience: 29.7 Year(s)

Education

B.E. Production Engineering from Nagpur University, in1993 with First Class
DBM from Nagpur University in 1996 with Second Class
PG DIE (Correspondence) from NIIRD, Madras University 1996

Skill Sets

Plastic processing (Injection Moulding and Extrusion)

Work Experience

Head (Operations)
Since Oct. 2009
Company Profile: A MNC having ISO/TS 16949-2009 certification is involved in producing the various types of fuel system in different types of nylon tube (monolayer and multilayer) for automotive applications (Fuel transport, Crank case ventilation, Urea line, Cooling water, Vacuum tube, oil transport, Hydraulic clutch) Customers are M&M, TATA, VW, GM, Eicher, Ashok Leyland- Nissan, Fiat.
Responsibilities:
Responsible for production, process engineering, Quality, maintenance, purchase and VD
Drive of continual improvement projects
System implementation and adherence
New SOP
Capacity and resource planning

Manager (PIC)
From Dec. 2008 - Sept. 2009
Company Profile: Wind turbine manufacturer
Responsibilities:
Making of project plan for the installation and commissioning of mould for wind turbine blade
Material planning for the project
Managing the projects at different location ( Indigenize and abroad)
Optimisation of material consumption for turbine blade manufacturing
New rotor blade mould installation and commissioning ranging from 0.6 MW to 2.1 MW
Mould preventive maintenance
Responsible for PFMEA and control plan for mould installation and commissioning
ISO 9001 documentation
Installation and commissioning of power hinge (hydraulic mould turning mechanism)and clamping system
Member of CFT for the process implementation
Modification and improvement in support toolings
Heading to KAI ZEN activities and improvement plans

Sr Manager (Tooling and industrialization)
From Aug. 2007 - Nov. 2008
MGI Coutier Exotech Inds Pvt Ltd.
Responsibilities:
Production of new product
Tooling and Fixture development and manufacturing
All documentation for new product transfer
Conduct Time study for new and running products
Development of production set up for new product and any change in existing
Productivity improvement
Creation of operating instruction , PFMEA, PFD and Control plan
Handover KNOW HOW and training of new product to production
Driving the force for Root cause analysis, corrective and preventive solution in quality improvements.
Member of continuous improvement team
Apprise, Validate and supervise the implementation and improvement of production equipements.

Manager (Manufacturing)
From July 1999 - July 2007
Company is having TS 16949 Certification, is part of Exotech group of Industries. Company is Involved in Manufacturing of Nylon, HDPE, LDPE, Santoprene, Sunprene Tubes for Automotive sector, customers like Ford, Fiat, Tata Motors, Mahindra Renault, Mahindra & Mahindra, Man force, Mahindra Internatiomal, Maruti, Eicher, Ashok Leyland.
Responsibilities:
Responsible for all manufacturing activities ( Extrusion, assy, forming…)
Discuss technical difficulties with R&D Dept and provide guidance to subordinates.
Preparation of production and dispatch plans.
Design and Development of extrusion and assembly machine tools.
Implementation of KAI-ZAN and KAN-BAN Activities.
Complete documentation in line with TS 16949
Flexibility of employment ( Multiskilling ).
Responsible for new project implementation.
Maintenance of delivery service rate (Target 100%)
Responsible for continual improvements (process, quality ,product, pokayoke, reduction of rejection.
Handling of customer complaints.

Maintenance Responsibilities
Developing and execution of preventive maintenance schedule.
Training operators in basic maintenance.
QS Documentation.
Breakdown analysis and action.

Shift Engineer
October 1997 to June 1999
Premier Irrigation Equipment Ltd. MIDC Nagpur.(Plastic Division)
Responsibilities:
Setting of Injection and extrusion Machines(HDPE, LDPE, PVC)
Mould Maintenance
Trouble shooting of Injection and Extrusion Machines.
Trials for different plastic materials

Shift Incharge
March 1995 to September 1997
Miltech Industries Pvt. Ltd MIDC Nagpur (Plastic Division)
Responsibilities:
Involved in implementation and achieving of production targets.
Production and Quality control.
Mould and Machine maintenance
Optimization of production line
Trials of different plastic materials

Maintenance Supervisor
August 1993 to February 1995
Central Cables Ltd. MIDC Nagpur
Responsibilities:
Maintenance of extruders and utilities.
Co ordination with purchasing dept for spares.
Preparing Preventive maintenance plans.
Co ordination with vendors for new developments and repairs.

Future Goals

Plant Head