• Gender: Male
• Age: 46
• Designation: Department Head
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  500000 /Annum
• Expected Gross Salary: USD  18000 /Annum
• Preferred Country: Central Africa
• Notice Period: 20  Days
• Work Experience: 20.8 Year(s)

Education

Post Graduate Diploma in Plastics Processing and Testing (PGD-PPT) from CIPET, Guwahati (2002-2004) in first class with 76.6% aggregate

BSc, with distinction from Utkal University, Orissa in the year 2000

Skill Sets

Preparation of daily production planning.
Optimization of Process.
Troubleshooting.
Down time & scrap analysis.
Proper utilization of 3M.
Conduct of trail for new moulds & materials.
Raw material reconciliation.
Preventive & breakdown maintenance.
Documentation of IMS.
5S, KAIZEN, TPM, POKAYOKE
Training for subordinates.

Work Experience

Production in Charge
Nov 2014
Company Profile: Manufacturer of PP, ABS, PP recycled granules

Production Engineer
December 2011 to June 2014
Company Profile: Market leaders in the manufacture of plastic furniture as well household products in Nigeria. With 18 M/Cs of different sizes in operation with double barrel and an output in excess of approximately 500 tons of raw materials per month.
Job Profile:
Preparation of day to day production planning and achieving maximum production.
Optimization of process & process monitoring.
Efficient utilization of Machine, Mould, Material & Manpower.
Troubleshooting of various moulding defects.
Setup new moulds with minimum rejection
Shop floor management.
Downtime and Scrap Analysis.
Conduct trail for new mould, new material and new masterbatches.
Attending of breakdown maintenance on machine and mould.
Conduct preventive maintenance for moulding machines and moulds.
Conduct periodic service of Air Compressor and DG Set.
Raw Material Reconciliation.

Sr. Engineer - Production
September 2006 to October 2011
Company Name: Supreme Industries Ltd.
Company Profile: Offering the widest and the most comprehensive range of plastic products in India.- different industrial purpose moulding parts for OEMs like Whirlpool of India Ltd., Ashok Leyland, Samsung, NCR & ETA General with moulding Furniture & Crates of its own brand

Production Engineer
January 2006 to September 2006
Company Name: ParamJyoti Movers Pvt. Ltd.
Company Profile: An injection moulding unit basically works for leading companies in auto sector like Minda Industries, Motherson Switch System Ltd, etc.

Production Engineer
January 2004 to December 2005
Company Name: Plastocraft Mfg. Pvt. Ltd.
Company Profile: Anj injection moulding unit - It mainly manufactures the components for the leading cosmetic item manufacturing company like Emami Ltd., Modi Revlon Ltd. and Godrej Sara Lee Ltd.

Previous Job Profile:
Preparation of production plan with coordination of PPC department.
Achieve the production target both qualitatively as well as quantitatively with minimum wastage.
Manpower distribution according to the production planning.
Preparation and reporting of daily OEE report.
Conduct trials for new moulds and new materials.
Conduct suppliers pre - assessment audit and to give technical support as and when required.
Involvement with CFT.
Identifying various scope of process improvement & implementation of the same for quality improvement / cost reduction.
To attend customer complaint & visit as when required.
Development of inspection Jigs & fixture.
Imparting training to supervisors / inspectors pertaining to quality implementation & compliance.
Implementation of 5S, Kaizen, Pokayoke, TPM activity in the workshop.
Maintaining the documents regarding TS, EMS & OHSAS.

Achievement
Over all Scrap Reduction up to 60% by trained of manpower.

Achievement In My Previous Concern
Increase of Productivity up to 30% (some products).
Cost saving approx. 3.36 Lakhs per year through component deletion & KAIZEN.

Machine Handled
Injection Moulding M/C: Ferromatik Milacron, Battenfeld, Haitian and JonwaI with the capacities of 100T to 2400T.

Extra Curriculum
Certified for internal audit of IMS (TS-16949, ISO9001-2000, ISO-14001 and OHSAS)
Knowledge on MS-OFFICE

Project Hands On:
To achieve 100 PPM. Defect rate.
Implementation of Lean for Supply Base (LFS) activities.
Implementation of TPM related activities.
Implementation of IMS activities.

Future Goals

To work in plastics & allied Industries with a Team based environment, interface with clients and use Technology to build successful solutions for clients that will enable me to contribute my skills & knowledge and to provide me an opportunity for professional development with the growth of the Organization