• Gender: Male
• Age: 49
• Designation: Department Head
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  400000 /Annum
• Expected Gross Salary: INR  500000 /Annum
• Preferred Country: India
• Notice Period: 15  Days
• Work Experience: 23.3 Year(s)

Education

Post Graduate Diploma in Plastic Processing Technology from CIPET, Amritsar in 2000-2001.
Graduation (BSc) with PCM from Kumaun University, Nainital.

Skill Sets

Offering over 12 years in Production Planning & Control, Quality Assurance and Team Management.
Significant exposure in independent manpower handling, activities involving production planning, problem solving, CAPA & eliminate process deviations.
Proficiency in arranging maintenance of various equipments for reducing downtime and enhancing operational effectiveness of equipment under PM.
Possess skills in project planning and scheduling, monitoring project progress and ensuring control.
An effective communicator with excellent skills in building relationships. Strong possesses analytical, problem solving and organisational abilities.

Work Experience

Production Head in Injection Molding Department.
Since March’ 2013
Company Profile: Manufacturer of automotive plastic components, with customers like TACO (TATA Composit Ltd), Lumax D.K, Schneider Electric (APC), TJC(TATA Johnson Controls), Banco Products (I) Ltd. etc.
Accountabilities:
Preparing M/C programmed, shift schedule for staff & work man, raw material accessories arrangement and co-ordination
Achieve targeted production with effective management of Man, Machine, Method & Material.
Controlling in m/c down time, process rejection, cycle time, material wastage & also monitoring reground material stock, issue, received & generation.
Preparing & implementation of quality system procedure & work instruction, preparation of process specification after process qualification
Changed low moral team in to highly motivated team through continuously monitored training program which helped to reduce frequent turnover of the expert manpower.
Conducted trials of new moulds, materials, establish cycle time etc.
Reviewing of non conforming product & implementing corrective/preventive action and also prepare implement prioritized reduction plan.

Machines Details: Super master M/c from 50T to 850T.
Materials used: PC, GPPS, HIPS, PP, ABS, TPE, Nylon etc.

Attainments:
Handled customers complaints
Worked on KAIZENS and different improvement projects
Administering 5 ‘S’ in plants and make AITS (area improvement team).

Sr. Engineer in Injection Molding Department.
Jan’ 2002 to Feb’ 2013
Company Profile: Largest manufacturer of Optical Storage media like CDs and DVDs.
Accountabilities:
Reporting the production status against schedule to Production Manager on a daily basis.
Arranging monthly Communication Meet for all employees for sharing the business result.
Administering shift production, quality feedbacks & daily shift downgrading.
Handling manpower 6 engineers & 6 technicians in shift.
Member of STF team for finding root cause of problem & made CAPA against customer complaints.
Administering of mould & m/c maint related issue in shift .
Attainments:
Handled products like Optical media storage products like CDRs
Worked on KAIZENS and different improvement projects
Quality certifications : ISO 9001-2000, OHSAS-18000, ISO-14001, SA-8000
Project: Cycle time reduction from 6.50 sec. to 4.35 sec, CD weight reduction from 15.60 gm to 15.15 gm.

Machines handled: NETSTAL, JSW.
Materials used: PC, GPPS, HIPS.

Assistant Engineer.
July 2001 - Jan. 2002
AAR-AAR Technoplast Pvt. Ltd.
Accountabilities:
Handling the production on a daily basis as well as preparing production plan in coordination with the production team.
Handling production plan and manpower planning in shifts.
Overseeing the W.I.P. status daily and arranging the materials.

Machines handled: FCS 80,200,400 WINDSOR 150, 80 CLF 80,150,200.
Materials used: PVC, PP, GPPS, HIPS, SAN, PC, ABS Etc.

Production Supervisor
March 1998 to April 2000
Hindustan Syringes & Medical Devices India Ltd.
Accountabilities:
Maintain the records as per ISO standard.
Handling production plan and maximum utilisation of manpower.
Ensuring of zero defect & minimum rejection.
Ensuring of smooth implementation of 5S in shop floor.

AREAS OF EXPERTISE:
Production Planning:
Handling and planning for overall production activities, implementing effective techniques to bring efficiency in operations, improve quality standards & achieve cost savings.
Determining the future needs and production capacity for producing required quantities of equipment on pre-defined standards within financial costs.
Managing production related tasks including planning, control and troubleshooting for the machines and equipments.
Supervising internal customer schedules, capacity planning and releasing delivery plan to customers.
Keeping inventory under control and monitoring the non moving / slow moving and achieve corporate results (components and finished products).

Quality Management:
Achieving quality certification as per ISO standards as well as appraising the status of system implementation & qualify yellow belt in 6 sigma certified by Moser Bear Co.
Taking stringent quality measures including preparation / maintenance of necessary documents & conducting audits to ensure compliance.
Developing a framework of quality standards procedures & systems and overseeing smooth implementation of 7QC Tools and 5S.
Documenting ISO/ TS 16949 such as; Process Flow Chart, Failure Mode Effect Analysis (FMEA), PPAP, DMAIC, PDCA, SPC, Measurement System Analysis (MSA) for Instruments & Gauges.

Future Goals

Senior Production Manager