• Gender: Male
• Age: 42
• Designation: Department Head
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 20 Year(s)

Education

Bachelor of Chemical Technology specialized in Plastics technology From UDCT, North Maharashtra University. in 2004 with 77%

12th From Maharashtra state Board in 2000 with 61%

10th From Maharashtra state Board in 1998 with 73

Skill Sets

Experience in making significant contribution to raise overall productivity
Ideal for leadership role at Sr. Management level with fast track, top organizations in the field of process engineering, plant management; in challenging business environments demanding high standards of quality and precision

MS-Office, Internet, Excel, Out Look.

Work Experience

Molding Department Head
Since Mar 2016
Company Profile: Specialize in tool design for die-casting dies, injection moulds and sheetmetal.
Job Profile:
Handled Ferromatic Milacron & Jit Injection Moulding machines ranging from 80 ton to 150 ton
Responsible for Manpower Planning, Machine preventive maintenance activity, employees
Responsible for procurement of material and packaging as per production order
Tracking daily production & consumption of raw material,
Assist product designer, mold designer for suggestion or correction in design.
Carried out in house mold trials and suggest any rectification or modification as required.
Provide training to trainee employees.
Preparing & implementing plans for manufacturing of products and other reports
Enhancing the profit & productivity by changing in process, tool or machine
Optimum utilization of manpower, Machine and Resources

Achievements
Reduce scrap generation due to color change & molding defects by 5 %.
Implement sop for better performance of operator.

Plant Supervisor – Drip Irrigation Plant
Feb 2013 to Feb 2015
Company Name : Manufacturer of Nylon material .
Job Profile :
Handled Arbuge Injection Moulding machines ranging from 150 tonnes to 250 tonnes.
Set up and Started 11 Extrusion lines of Maillefer machine having output of 120mtr/ min
Maintain and lead safety culture & quality standards by Following ISO, OSHA standards, LLT.
Schedule and planned the machine for production targets, Also training for operator.
Work on ERP module to raise PR for material shortages

Achievements
Successfully Started 11 extrusion line along with 6 injection moulding machine without any injury.
Implement SOP and training module for safe operation of machine and auxiliary equipments.
Appraise operators for their overall performance.

Senior Engineer – Plastics Moulding Dept
Jun 2010 to Feb 2013
Company Name : Supermax Personalcare Pvt. Ltd.
Job Profile :
Supermaster Injection Moulding machines ranging from 60 tonnes to 250 tonnes
Achievements
Actively implemented new technique for colour change for HRTC Molds,

Production Executive - Injection Moulding Department
Jul 2007 to May 2010
Company Name : Mirc Electronics Ltd.
Job Profile :
Handled JSW Injection Moulding machines ranging from 850 tonnes to 1600 tonnes with Robot.
Worked on all Electric Servo & Hydraulic Drive machines, yushin make robot and Cinpress Centralized Gas Assisted Injection System. Steam Moulding for LCD.
Achievements
20% Productivity improved in cabinets by designing Mixing nozzle
15% OEE improvement of bottleneck Machine.

Junior Engineer – Moulding Dept.
Aug 2004 to June 2007
Company Name : Vidyut Metallics Pvt. Ltd.
Job Profile :
Supermaster, L & T, Krauss muffai Injection Moulding machines ranging from 60 tonnes to 500 tonnes
Work on ERP module to raise PR for material requirement.

Achievements
Implemented New Formats As per ISO Standards,
Reduced 50 % Runner Scrap Generation by making correction in Spru Design.
Involve in Set up of 80 injection moulding machine plant in bhiwandi (Thane)

Achievements
Implemented New Formats As per ISO Standards,
Reduced 50 % Runner Scrap Generation by making correction in Spru Design.
Involve in Set up of 80 injection moulding machine plant in bhiwandi (Thane)

Got “Gold Medal” for securing highest marks through out graduation from North Maharashtra University.

Areas of Expertise
Production Management
Managing production operations at plant with a view to ensure timely accomplishment of production targets within the time and cost parameters..
Preparing & implementing plans for manufacturing of products, machine allocation and other reports for facilitating decision making by the management.
Tracking daily production & consumption of raw material, coordinating with material section for raw material planning based on consumption.

Process Enhancement
Analyzing existing processes / procedures; conducting critical analysis for finding out shortcomings and suggesting improvements measures.
Effectuating cost saving initiatives; achieving cost reduction through value engineering, reduction in breakdown, rework and waste elimination.
Improving asset utilization by carrying out machine breakdown analysis & taking corrective actions.

Quality Assurance
Ensuring adherence to Quality Standards like ISO 9001 & ISO 14001; handling overall process troubleshooting and maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities.
Writing/reviewing detailed documents explaining about the work and its results, in terms of product quality, by ensuring stability & determining preservative efficacy.

Resource Management
Leading, managing and monitoring the performance of work force and conceptualizing need-based training programs for performing Autonomous maintenance operations.
Motivating workmen for active participation in Kaizen.
Developing and implementing key procurement strategies / purchase schedules and ensuring that these strategies / schedules are aligned with organizational objectives.
Streamlining the system and procedures for effective inventory control for ensuring ready availability of materials to meet the production targets.

Tool Room Operations
Carrying out trials for New Moulds, Raw Materials and co-ordinating with the R&D department to facilitate modifications & new developments.
Ensuring optimization of cycle time, automation & mould modifications so as to improve productivity and quality.

Professional Synopsis
Experience in the areas of Production/Project Management, Process Enhancement, Resource Management. Having excellent knowledge of Injection Molding, Extrusion, Blow Molding process. Also involve in start up of new plant in India and overseas. I have been Handled different types of Injection Molding Machines like Supermaster (Taiwan), L& T Demac, JSW (Japan), Krauss-Maffei (Germany), Arburg(German) ranging from 50 tons to 1600 tones. IBC & Blow molding M/c for bulk packaging, (Jagmohan and Koutex make) & Maillefer Extrusion machine, Knowledge of programming, trouble shooting of new technologies like all Electric servo machines, Robotics, Steam molding, Gas assisted molding, MTC, HRTC system. Also having good Knowledge of PVC Compounding, Processed different types of materials commodity as well as engineering plastics like PE, PP, HDPE, LLDP, HIPS, GPPS, ABS,PC, PMMA, PBT, NYLON etc. Hands on ISO standards and Lab equipments. An effective communicator with exceptional analytical, negotiation, relationship management and problem solving skills with ability resolve critical problem areas.

Future Goals

Growth